REMOVAL
CAUTION / NOTICE / HINT
HINT:
PROCEDURE
1. REMOVE FRONT WHEEL
2. REMOVE FRONT AXLE SHAFT NUT
3. SEPARATE FRONT SPEED SENSOR
(a) Remove the bolt and resin clamp, and separate the front speed sensor. Text in Illustration
NOTICE:
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4. SEPARATE FRONT DRIVE SHAFT ASSEMBLY
(a) Put matchmarks on the front drive shaft assembly and front axle hub sub-assembly. Text in Illustration
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(b) Using a plastic hammer, separate the front drive shaft assembly from the front axle assembly. NOTICE: Loosen the staked part of the front axle hub nut completely, otherwise the threads of the drive shaft may be damaged. |
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5. SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY
(a) Remove the 2 bolts and separate the front disc brake caliper assembly. NOTICE: Use wire or an equivalent tool to keep the brake caliper from hanging down by the flexible hose. |
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6. REMOVE FRONT DISC
7. SEPARATE TIE ROD ASSEMBLY
8. SEPARATE FRONT LOWER SUSPENSION ARM
(a) Remove the bolt, 2 nuts, and separate the front lower suspension arm from the lower ball joint. |
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9. REMOVE FRONT AXLE ASSEMBLY
(a) Remove the 2 bolts, 2 nuts and front axle assembly. NOTICE: When removing the nuts, keep the bolts from rotating. |
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10. REMOVE FRONT LOWER BALL JOINT
(a) Secure the front axle assembly in a vise using aluminum plates. NOTICE: When using a vise, do not overtighten it. |
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(b) Remove the cotter pin and nut. |
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(c) Install SST to the front lower ball joint as shown in the illustration. SST: 09960-20010 09961-02050 09961-02050 NOTICE: Check that the clearance measurement between SST and the front axle assembly is 1 mm (0.0394 in.). |
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(d) Using SST, remove the front lower ball joint from the front axle assembly as shown in the illustration.
*1 |
Apply grease |
*3 |
Place the wrench here |
*2 |
Apply grease |
*4 |
Turn |
SST: 09960-20010
09961-02010
09961-02050
09961-02050
CAUTION:
Apply grease to the threads and end of the SST bolt.
NOTICE:
Inspection
INSPECTION
PROCEDURE
1. INSPECT FRONT DIFFERENTIAL CASE
(a) Using SST, rotate the front differential side gear as shown in the
illustration.
SST: 09528-52010
09528-05030
Standard:
The front differential side gear does not lock wh ...
Relay
On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. REMOVE STOP LIGHT CONTROL (BRK) RELAY
(a) Remove the stop light control (BRK) relay.
(b) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
...
Installation
INSTALLATION
CAUTION / NOTICE / HINT
NOTICE:
When disconnecting the steering intermediate shaft assembly and pinion shaft
of the steering gear assembly, be sure to place matchmarks before servicing.
PROCEDURE
1. INSTALL TIE ROD ASSEMBLY LH
( ...