REMOVAL
CAUTION / NOTICE / HINT
HINT:
PROCEDURE
1. REMOVE FRONT WHEEL
2. REMOVE FRONT AXLE SHAFT NUT
3. SEPARATE FRONT SPEED SENSOR
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(a) Remove the bolt and resin clamp, and separate the front speed sensor. Text in Illustration
NOTICE:
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4. SEPARATE FRONT DRIVE SHAFT ASSEMBLY
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(a) Put matchmarks on the front drive shaft assembly and front axle hub sub-assembly. Text in Illustration
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(b) Using a plastic hammer, separate the front drive shaft assembly from the front axle assembly. NOTICE: Loosen the staked part of the front axle hub nut completely, otherwise the threads of the drive shaft may be damaged. |
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5. SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY
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(a) Remove the 2 bolts and separate the front disc brake caliper assembly. NOTICE: Use wire or an equivalent tool to keep the brake caliper from hanging down by the flexible hose. |
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6. REMOVE FRONT DISC
7. SEPARATE TIE ROD ASSEMBLY
8. SEPARATE FRONT LOWER SUSPENSION ARM
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(a) Remove the bolt, 2 nuts, and separate the front lower suspension arm from the lower ball joint. |
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9. REMOVE FRONT AXLE ASSEMBLY
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(a) Remove the 2 bolts, 2 nuts and front axle assembly. NOTICE: When removing the nuts, keep the bolts from rotating. |
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10. REMOVE FRONT LOWER BALL JOINT
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(a) Secure the front axle assembly in a vise using aluminum plates. NOTICE: When using a vise, do not overtighten it. |
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(b) Remove the cotter pin and nut. |
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(c) Install SST to the front lower ball joint as shown in the illustration. SST: 09960-20010 09961-02050 09961-02050 NOTICE: Check that the clearance measurement between SST and the front axle assembly is 1 mm (0.0394 in.). |
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(d) Using SST, remove the front lower ball joint from the front axle assembly as shown in the illustration.
Text in Illustration
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*1 |
Apply grease |
*3 |
Place the wrench here |
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*2 |
Apply grease |
*4 |
Turn |
SST: 09960-20010
09961-02010
09961-02050
09961-02050
CAUTION:
Apply grease to the threads and end of the SST bolt.
NOTICE:
Inspection
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