REMOVAL
CAUTION / NOTICE / HINT
HINT:
PROCEDURE
1. REMOVE FRONT WHEEL
2. REMOVE FRONT AXLE SHAFT NUT
3. SEPARATE FRONT SPEED SENSOR
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(a) Remove the bolt and resin clamp, and separate the front speed sensor. Text in Illustration
NOTICE:
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4. SEPARATE FRONT DRIVE SHAFT ASSEMBLY
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(a) Put matchmarks on the front drive shaft assembly and front axle hub sub-assembly. Text in Illustration
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(b) Using a plastic hammer, separate the front drive shaft assembly from the front axle assembly. NOTICE: Loosen the staked part of the front axle hub nut completely, otherwise the threads of the drive shaft may be damaged. |
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5. SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY
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(a) Remove the 2 bolts and separate the front disc brake caliper assembly. NOTICE: Use wire or an equivalent tool to keep the brake caliper from hanging down by the flexible hose. |
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6. REMOVE FRONT DISC
7. SEPARATE TIE ROD ASSEMBLY
8. SEPARATE FRONT LOWER SUSPENSION ARM
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(a) Remove the bolt, 2 nuts, and separate the front lower suspension arm from the lower ball joint. |
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9. REMOVE FRONT AXLE ASSEMBLY
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(a) Remove the 2 bolts, 2 nuts and front axle assembly. NOTICE: When removing the nuts, keep the bolts from rotating. |
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10. REMOVE FRONT LOWER BALL JOINT
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(a) Secure the front axle assembly in a vise using aluminum plates. NOTICE: When using a vise, do not overtighten it. |
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(b) Remove the cotter pin and nut. |
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(c) Install SST to the front lower ball joint as shown in the illustration. SST: 09960-20010 09961-02050 09961-02050 NOTICE: Check that the clearance measurement between SST and the front axle assembly is 1 mm (0.0394 in.). |
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(d) Using SST, remove the front lower ball joint from the front axle assembly as shown in the illustration.
Text in Illustration
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*1 |
Apply grease |
*3 |
Place the wrench here |
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*2 |
Apply grease |
*4 |
Turn |
SST: 09960-20010
09961-02010
09961-02050
09961-02050
CAUTION:
Apply grease to the threads and end of the SST bolt.
NOTICE:
Inspection
InstallationInstallation
INSTALLATION
PROCEDURE
1. INSTALL POWER STEERING ECU ASSEMBLY
(a) Engage the 4 wire harness clamps to the power steering ECU assembly.
(b) Install the power steering ECU assembly with the ...
AWD Warning Light Remains ON
DESCRIPTION
The AWD control ECU is connected to the combination meter via the CAN communication
system.
If the AWD control ECU stores any DTCs which are related to the active torque
control 4WD system, the AWD warning light comes on in the combination me ...
Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL REAR SEAT LEG ASSEMBLY RH
(a) Using a T55 "TORX" socket wrench, install the rear seat leg assembly
RH with the 5 "TORX" bolts.
Torque:
A :
42 N·m {428 kgf·cm, 31 ft·lbf}
B : ...