Toyota Venza: Inspection
INSPECTION
PROCEDURE
1. INSPECT FRONT DIFFERENTIAL CASE
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(a) Using SST, rotate the front differential side gear as shown in the illustration. SST: 09528-52010 09528-05030 Standard: The front differential side gear does not lock when rotated in either direction.
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2. INSPECT FRONT DIFFERENTIAL SIDE GEAR THRUST AMOUNT
(a) Secure the front differential case in a vise between aluminum plates.
NOTICE:
Do not overtighten the vise.
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(b) Using SST and a dial indicator, measure the front differential side gear thrust amount. Text in Illustration
SST: 09528-52010 09528-05030 Front Differential Side Gear Thrust Amount: 0.08 mm (0.00315 in.) or less HINT:
If the result is not as specified, replace the 2 front differential side gears, 2 front differential pinions and 2 conical springs. |
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3. INSPECT FRONT DIFFERENTIAL PINION BACKLASH
(a) Install SST as shown in the illustration and tighten it.
Text in Illustration
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*a |
Turn |
*b |
Hold |
SST: 09528-52010
09528-05010
09953-05010
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
(b) Secure the front differential case in a vise between aluminum plates.
NOTICE:
Do not overtighten the vise.
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(c) Install the front No. 1 differential pinion shaft to the front differential pinion as shown in the illustration. Text in Illustration
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(d) Using a dial indicator, measure the front differential pinion backlash.
Standard Backlash:
0.15 mm (0.00591 in.) or less
HINT:
Select front No. 1 differential side gear thrust washers of the same thickness for both the right and left side.
If the backlash is not as specified, replace the front No. 1 differential side gear thrust washers with washers of a different thickness. Use the table below to select front No. 1 differential side gear thrust washers which will ensure that the backlash is within the specification.
Front No. 1 Differential Side Gear Thrust Washer Thickness:|
Part No. |
Thickness (mm (in.)) |
|---|---|
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41361-06010 |
1.50 (0.0591) |
|
41361-06020 |
1.55 (0.0610) |
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41361-06030 |
1.60 (0.0630) |
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41361-06040 |
1.65 (0.0650) |
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41361-06050 |
1.70 (0.0669) |
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41361-06060 |
1.75 (0.0689) |
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41361-06070 |
1.80 (0.0709) |
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41361-06080 |
1.85 (0.0728) |
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41361-06090 |
1.90 (0.0748) |
4. INSPECT FRONT DIFFERENTIAL PINION THRUST WASHER
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(a) Using a micrometer, measure the thickness of the front differential pinion thrust washer. Minimum Thickness: 0.54 mm (0.0213 in.) HINT: Measure the most worn portion of the front differential pinion thrust washer. If the thickness is less than the minimum, replace the front differential pinion thrust washer. |
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5. INSPECT FRONT NO. 1 DIFFERENTIAL PINION SHAFT
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(a) Using a micrometer, measure the outer diameter of the front No. 1 differential pinion shaft. Minimum Outer Diameter: 20.499 mm (0.807 in.) HINT: Measure the most worn portion of the front No. 1 differential pinion shaft. If the outer diameter is less than the minimum, replace the front No. 1 differential pinion shaft. |
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Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE FRONT TRANSAXLE CASE OIL SEAL
(a) Using SST, remove the front transaxle case oil seal from the transaxle
housing.
SST: 09308-00010
...
Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING
(a) Using SST and a press, install a new front differential case rear
tapered roller bearing (inne ...
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