Toyota Venza: Inspection

Toyota Venza Service Manual / 1ar-fe Battery / Charging / Generator / Inspection

INSPECTION

PROCEDURE

1. INSPECT GENERATOR PULLEY WITH CLUTCH

(a) Hold the center of the pulley, and confirm that the outer ring turns counterclockwise and does not turn clockwise.

Text in Illustration

*1	Free
*2	Lock

If the result is not as specified, replace the generator pulley with clutch.

2. INSPECT GENERATOR DRIVE END FRAME BEARING

(a) Check that the bearing is not rough or worn and that it rotates smoothly.

OK:

The bearing rotates smoothly.

If the bearing does not rotate smoothly, replace the bearing.

3. INSPECT GENERATOR BRUSH HOLDER ASSEMBLY

(a) Using a vernier caliper, measure the brush length.

Text in Illustration

Length

Standard length:

9.5 to 11.5 mm (0.374 to 0.453 in.)

Minimum length:

4.5 mm (0.177 in.)

If the brush length is less than the minimum, replace the generator brush holder assembly.

4. INSPECT GENERATOR ROTOR ASSEMBLY

(a) Check that the generator rotor bearing is not rough or worn.

If the result is not as specified, replace the generator rotor assembly.

(b) Check the rotor for an open circuit.

Text in Illustration

*1	Slip Ring
*2	Ohmmeter

(1) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection	Condition	Specified Condition
130 A	Approx. 20°C (68°F)	2.3 to 2.7 Ω
150 A	Approx. 20°C (68°F)	1.5 to 1.9 Ω

If the result is not as specified, replace the generator rotor assembly.

Text in Illustration

*1	Slip Ring
*2	Ohmmeter
*3	Rotor

(1) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection	Condition	Specified Condition
Slip ring - Rotor	Always	10 kΩ or higher

If the result is not as specified, replace the generator rotor assembly.

(d) Check the slip ring diameter.

(1) Using a vernier caliper, measure the diameter of each slip ring.

Text in Illustration

Diameter

Standard diameter:

14.2 to 14.4 mm (0.559 to 0.567 in.)

Minimum diameter:

14 mm (0.551 in.)

If the diameter is less than the minimum, replace the generator rotor assembly.

Disassembly

DISASSEMBLY PROCEDURE 1. REMOVE GENERATOR PULLEY CAP (a) Using a screwdriver, puncture the center of the generator pulley cap and pry it off. NOTICE: Do not reuse the generator ...

Reassembly

REASSEMBLY PROCEDURE 1. INSTALL GENERATOR ROTOR ASSEMBLY (a) Place the generator drive end frame on the generator pulley. (b) Install the ...

Other materials about Toyota Venza:

Problem Symptoms Table
PROBLEM SYMPTOMS TABLE HINT: Use the table below to help determine the cause of problem symptoms. If multiple suspected areas are listed, the potential causes of the symptoms are listed in order of probability in the "Suspected Area" ...

Satellite Radio Broadcast cannot be Received
CAUTION / NOTICE / HINT NOTICE: Some satellite radio broadcasts require payment. A contract must be made between a satellite radio company and the user. If the contract expires, it will not be possible to listen to the broadcast. PROCEDURE 1 ...

Assist Map Number Mismatch (C1582)
DESCRIPTION When an incorrect ECM or brake actuator assembly (skid control ECU) is installed after the assist map has been recorded in the power steering ECU, then DTC C1582 is stored because the data does not match the vehicle specifications. ...