DISASSEMBLY
PROCEDURE
1. REMOVE GENERATOR PULLEY CAP
(a) Using a screwdriver, puncture the center of the generator pulley cap and pry it off. NOTICE: Do not reuse the generator pulley cap. |
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2. REMOVE GENERATOR PULLEY WITH CLUTCH
(a) Mount the generator in a vise. Text in Illustration
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(b) Install SST (A) and (B) to the pulley as shown in the illustration.
SST: 09820-63021
(c) Use a wrench to hold SST (A), and turn SST (B) counterclockwise to loosen the generator pulley. Text in Illustration
NOTICE:
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(d) Remove the generator pulley.
3. REMOVE GENERATOR REAR END COVER
(a) Place the generator on the generator pulley.
(b) Remove the 3 nuts and generator rear end cover. |
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(c) Remove the terminal insulator. |
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4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY
(a) Remove the 2 screws and generator brush holder. |
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5. REMOVE GENERATOR COIL ASSEMBLY
(a) Remove the 4 bolts. |
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(b) Using SST, remove the generator coil. SST: 09950-40011 09951-04020 09952-04010 09953-04020 09954-04010 09955-04071 09957-04010 |
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6. REMOVE GENERATOR ROTOR ASSEMBLY
(a) Remove the generator washer. |
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(b) Remove the generator rotor assembly. |
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Installation
INSTALLATION
PROCEDURE
1. INSTALL DRIVE MONITOR SWITCH
(a) Engage the 4 claws to install the drive monitor switch.
2. INSTALL RADIO AND DISPLAY RECEIVER ASSEMBLY WITH BRACKET (for Radio and Display
Type)
3. INSTALL NAVIGATION RECEIVER ASSEMBLY WITH B ...
Installation
INSTALLATION
PROCEDURE
1. INSTALL POWER SEAT SWITCH
(a) Install the power seat switch with the 3 screws.
(b) Connect the connector.
2. INSTALL FRONT SEAT CUSHION SHIELD ASSEMBLY
3. INSTALL SLID ...
Inspection
INSPECTION
PROCEDURE
1. INSPECT UNIVERSAL JOINT SPIDER ASSEMBLY
(a) Check the spider bearing axial play by turning the flange while holding
the shaft tightly.
HINT:
If necessary, replace the propeller with center bearing shaft assembly. ...