DISASSEMBLY
PROCEDURE
1. REMOVE GENERATOR PULLEY CAP
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(a) Using a screwdriver, puncture the center of the generator pulley cap and pry it off. NOTICE: Do not reuse the generator pulley cap. |
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2. REMOVE GENERATOR PULLEY WITH CLUTCH
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(a) Mount the generator in a vise. Text in Illustration
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(b) Install SST (A) and (B) to the pulley as shown in the illustration.
SST: 09820-63021
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(c) Use a wrench to hold SST (A), and turn SST (B) counterclockwise to loosen the generator pulley. Text in Illustration
NOTICE:
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(d) Remove the generator pulley.
3. REMOVE GENERATOR REAR END COVER
(a) Place the generator on the generator pulley.
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(b) Remove the 3 nuts and generator rear end cover. |
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(c) Remove the terminal insulator. |
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4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY
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(a) Remove the 2 screws and generator brush holder. |
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5. REMOVE GENERATOR COIL ASSEMBLY
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(a) Remove the 4 bolts. |
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(b) Using SST, remove the generator coil. SST: 09950-40011 09951-04020 09952-04010 09953-04020 09954-04010 09955-04071 09957-04010 |
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6. REMOVE GENERATOR ROTOR ASSEMBLY
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(a) Remove the generator washer. |
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(b) Remove the generator rotor assembly. |
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Removal
InspectionBrake fluid
- Checking fluid level
The brake fluid level should be between the “MAX” and “MIN” lines on the tank.
Make sure to check the fluid type and prepare the necessary items.
- Adding fluid
- Brake fluid can absorb moisture from the ...
Removal
REMOVAL
CAUTION / NOTICE / HINT
HINT:
When installing new name plates and emblem, heat the vehicle body, name plates
and emblem using a heat light.
Heating Temperature
Item
Temperature
Vehicle Body
40 to ...
Fail-safe Chart
FAIL-SAFE CHART
1. FAIL-SAFE FUNCTION
If the following malfunctions occur, the AWD control ECU will stop the
function of 4WD control system or partly change the function to control
the system.
If a malfunction occurs in the senso ...