REASSEMBLY
PROCEDURE
1. INSTALL GENERATOR ROTOR ASSEMBLY
(a) Place the generator drive end frame on the generator pulley. |
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(b) Install the generator rotor to the generator drive end frame.
(c) Place the washer on the generator rotor. |
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2. INSTALL GENERATOR COIL ASSEMBLY
(a) Using a 21 mm socket wrench and a press, slowly press in the generator coil. Text in Illustration
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(b) Install the 4 bolts. Torque: 5.9 N·m {60 kgf·cm, 52 in·lbf} |
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3. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY
(a) While pushing the 2 brushes into the generator brush holder, insert a 1.0 mm (0.0394 in.) pin into the generator brush holder. Text in Illustration
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(b) Install the generator brush holder with the 2 screws. Text in Illustration
Torque: 1.8 N·m {18 kgf·cm, 16 in·lbf} |
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(c) Pull the pin out of the generator brush holder.
4. INSTALL GENERATOR REAR END COVER
(a) Install the terminal insulator onto the generator coil assembly. |
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(b) Install the generator rear end cover with the 3 nuts. Torque: 4.6 N·m {47 kgf·cm, 41 in·lbf} |
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5. INSTALL GENERATOR PULLEY WITH CLUTCH
(a) Temporarily install the generator pulley by hand.
(b) Mount the generator in a vise.
(c) Install SST (A) and (B) to the generator pulley as shown in the illustration. Text in Illustration
SST: 09820-63021 |
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(d) Using a wrench to hold SST (A), turn SST (B) clockwise to tighten the generator pulley. Text in Illustration
Torque: without SST : 80 N·m {816 kgf·cm, 59 ft·lbf} with SST : 58 N·m {591 kgf·cm, 43 ft·lbf} NOTICE:
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(e) Check that the generator pulley rotates smoothly.
6. INSTALL GENERATOR PULLEY CAP
(a) Install a new generator pulley cap to the pulley. |
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Data List / Active Test
DATA LIST / ACTIVE TEST
1. DATA LIST
HINT:
Using the Techstream to read the Data List allows the values or states of switches,
sensors, actuators and other items to be read without removing any parts. This non-intrusive
inspection can be very useful bec ...
Installation
INSTALLATION
CAUTION / NOTICE / HINT
HINT:
Perform "Inspection After Repair" after replacing the engine assembly (See page
).
PROCEDURE
1. INSTALL ENGINE HANGERS
2. REMOVE ENGINE STAND
(a) Remove the engine stand.
3. INSTALL ENGINE WIRE
...
Parking Brake Switch Circuit
DESCRIPTION
This circuit is from the parking brake switch assembly to the radio and display
receiver assembly.
WIRING DIAGRAM
PROCEDURE
1.
CHECK BRAKE WARNING LIGHT
(a) Check that the brake warning light comes on when t ...