REMOVAL
PROCEDURE
1. REMOVE NO. 1 ENGINE UNDER COVER
2. REMOVE NO. 2 ENGINE UNDER COVER
3. DRAIN ENGINE COOLANT
4. REMOVE COOL AIR INTAKE DUCT SEAL
5. REMOVE INLET AIR CLEANER ASSEMBLY
6. REMOVE RADIATOR GRILLE
7. REMOVE LOW PITCHED HORN ASSEMBLY
8. REMOVE HIGH PITCHED HORN ASSEMBLY
9. REMOVE HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch)
10. REMOVE HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch)
11. DISCONNECT OUTLET RESERVE TANK HOSE
(a) Disconnect the outlet reserve tank hose from the radiator. |
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12. DISCONNECT NO. 1 RADIATOR HOSE
(a) Disconnect the No. 1 radiator hose from the radiator. |
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13. REMOVE NO. 2 RADIATOR HOSE
(a) Remove the No. 2 radiator hose. |
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14. DISCONNECT INLET NO. 1 OIL COOLER HOSE
(a) Disconnect the inlet No. 1 oil cooler hose from the radiator. |
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15. DISCONNECT OUTLET NO. 1 OIL COOLER HOSE
(a) Disconnect the outlet No. 1 oil cooler hose from the radiator. |
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16. REMOVE UPPER RADIATOR SUPPORT
(a) Disconnect the hood lock control cable clamp and remove the 5 bolts and upper radiator support. |
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17. SEPARATE COOLER CONDENSER ASSEMBLY
(a) Remove the 4 bolts and separate the cooler condenser assembly. |
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18. REMOVE RADIATOR ASSEMBLY
(a) Disconnect the 4 wire harness clamps and 2 connectors. |
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(b) Remove the radiator assembly and fan assembly with motor. NOTICE: Do not apply any excessive force to the cooler condenser assembly or pipe when removing the radiator assembly. |
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(c) Remove the 2 radiator support cushions and 2 lower radiator supports.
(d) Release the 3 snap fits and pull up the fan assembly with motor from the radiator assembly with the 2 guides to remove the fan assembly with motor. Text in Illustration
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Inspection
INSPECTION
PROCEDURE
1. INSPECT FRONT DRIVE SHAFT ASSEMBLY
(a) Check whether the drive shaft dimensions are within the following
specifications.
Text in Illustration
*A
LH
*B
...
Brake Line
Precaution
PRECAUTION
1. TROUBLESHOOTING PRECAUTION
NOTICE:
Since the brake lines are critical safety related parts, be sure to
disassemble and inspect the components if a brake fluid leak is found. If
any abnormality is found, replace th ...
Replacement
REPLACEMENT
PROCEDURE
1. REPLACE RING PIN
NOTICE:
It is not necessary to remove the ring pin unless it is being replaced.
(a) Remove the 12 ring pins.
(b) Using a plastic-faced hammer, install 12 new ring pins.
Standard Protrusion Height:
...