REMOVAL
CAUTION / NOTICE / HINT
HINT:
Perform "Inspection After Repair" after replacing the fuel injector assembly
(See page ).
PROCEDURE
1. DISCHARGE FUEL SYSTEM PRESSURE
(a) Discharge fuel system pressure (See page
).
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable
is reconnected (See page ).
3. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY
(a) Remove the windshield wiper motor and link assembly (See page
).
4. REMOVE OUTER COWL TOP PANEL
5. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY
6. REMOVE NO. 1 VACUUM SWITCHING VALVE ASSEMBLY
7. REMOVE AIR CLEANER CAP SUB-ASSEMBLY
8. DISCONNECT FUEL TUBE SUB-ASSEMBLY
(a) Remove the No. 1 fuel pipe clamp.
(b) Pinch the retainer of the fuel tube connector, and then pull the fuel tube connector off of the fuel pipe.
*1 |
Fuel Pipe |
*2 |
Fuel Tube Connector |
*3 |
Nylon Tube |
*4 |
O-ring |
*5 |
Retainer |
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Pinch |
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Pull |
NOTICE:
(c) Remove the fuel tube sub-assembly from the fuel hose clamp.
9. REMOVE VACUUM SWITCHING VALVE ASSEMBLY (for ACIS)
10. DISCONNECT WIRE HARNESS
(a) Disconnect the 4 fuel injector connectors.
(b) Disconnect the 2 connectors.
(c) Remove the 2 bolts and separate the 2 wire harness brackets.
(d) Disengage the clamp to disconnect the wire harness.
11. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY
(a) Remove the 2 bolts, and then remove the fuel delivery pipe together with the 4 fuel injectors. NOTICE: Be careful not to drop the fuel injectors when removing the fuel delivery pipe. |
|
(b) Remove the 2 fuel delivery spacers from the cylinder head. |
|
(c) Remove the 4 injector vibration insulators from the cylinder head.
12. REMOVE FUEL INJECTOR ASSEMBLY
(a) Pull the 4 fuel injectors out of the fuel delivery pipe. |
|
(b) Remove the O-ring from each fuel injector.
(c) For reinstallation, attach a tag or label to each injector shaft.
NOTICE:
Prevent entry of foreign matter by covering the fuel injectors with plastic bags.
Problem Symptoms Table
PROBLEM SYMPTOMS TABLE
HINT:
Use the table below to help determine the cause of problem symptoms.
If multiple suspected areas are listed, the potential causes of the symptoms
are listed in order of probability in the "Suspected Area" ...
Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL FRONT SIDE MARKER LIGHT BULB
(a) Install the front side marker light bulb to the front side marker light socket.
(b) Turn the front side marker light socket with the front side marker
light bulb in the directi ...
Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL BEARING BRACKET HOLE SNAP RING (for RH Side)
(a) Install a new bearing bracket hole snap ring to the front drive shaft assembly
RH.
2. INSTALL FRONT DRIVE SHAFT BEARING (for RH Side)
(a) Using SST, install a ne ...