Toyota Venza: On-vehicle Inspection

Toyota Venza Service Manual / 1ar-fe Cooling / Radiator / On-vehicle Inspection

ON-VEHICLE INSPECTION

PROCEDURE

1. CHECK RADIATOR CAP SUB-ASSEMBLY

(a) Measure the valve opening pressure.

(1) If there are water stains or foreign matter on rubber packings 1, 2 or 3, clean the part(s) with water and finger scouring.

(2) Check that rubber packings 1, 2 and 3 are not deformed, cracked or swollen.

(3) Check that 3 and 4 are not stuck together.

(4) Apply engine coolant to rubber packings 2 and 3 before using the radiator cap tester.

(5) When using the cap tester, tilt it to 30° or more above level.

(6) Pump the cap tester several times, and check the maximum pressure*.

Pump speed:

1 pump per second

*: Even if the cap cannot maintain the maximum pressure, it is not a defect.

Judgment Criterion:

Item	Specified Condition
Standard value (for brand-new cap)	94 to 122 kPa (1.0 to 1.2 kgf/cm2, 13.6 to 17 psi)
Minimum standard value (for used cap)	79 kPa (0.8 kgf/cm2, 11.4 psi)

Item

Specified Condition

Standard value

(for brand-new cap)

94 to 122 kPa (1.0 to 1.2 kgf/cm2, 13.6 to 17 psi)

Minimum standard value

(for used cap)

79 kPa (0.8 kgf/cm2, 11.4 psi)

If the measured maximum pressure is less than the minimum standard value, replace the radiator cap sub-assembly.

Components

COMPONENTS ILLUSTRATION ILLUSTRATION ILLUSTRATION ...

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INSTALLATION PROCEDURE 1. INSTALL RADIATOR ASSEMBLY (a) Install the fan assembly with motor to the radiator with the 2 guides at the bottom and 3 snap fits on the top. Text in Ill ...

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