ON-VEHICLE INSPECTION
PROCEDURE
1. CHECK RADIATOR CAP SUB-ASSEMBLY
(a) Measure the valve opening pressure.
(1) If there are water stains or foreign matter on rubber packings 1, 2 or 3, clean the part(s) with water and finger scouring.
(2) Check that rubber packings 1, 2 and 3 are not deformed, cracked or swollen.
(3) Check that 3 and 4 are not stuck together.
(4) Apply engine coolant to rubber packings 2 and 3 before using the radiator cap tester.
|
(5) When using the cap tester, tilt it to 30° or more above level. |
|
(6) Pump the cap tester several times, and check the maximum pressure*.
Pump speed:
1 pump per second
*: Even if the cap cannot maintain the maximum pressure, it is not a defect.
Judgment Criterion:
|
Item |
Specified Condition |
|---|---|
|
Standard value (for brand-new cap) |
94 to 122 kPa (1.0 to 1.2 kgf/cm2, 13.6 to 17 psi) |
|
Minimum standard value (for used cap) |
79 kPa (0.8 kgf/cm2, 11.4 psi) |
If the measured maximum pressure is less than the minimum standard value, replace the radiator cap sub-assembly.
Components
InstallationInstallation
INSTALLATION
CAUTION / NOTICE / HINT
HINT:
Perform "Inspection After Repair" after replacing the camshaft, No. 2 camshaft,
camshaft timing gear assembly, camshaft timing exhaust gear assembly or cylinder
head sub-assembly (See page ).
PROCED ...
Precaution
PRECAUTION
1. EXPRESSIONS OF IGNITION SWITCH
The type of ignition switch used on this model differs according to the specifications
of the vehicle.
The expressions listed in the table below are used in this section.
Expression
Switc ...
Removal
REMOVAL
CAUTION / NOTICE / HINT
HINT:
The front side fix window assembly can be reused. When installing the
window, if any of the clips on the quarter window glass are broken, butyl
tape can be used to support the glass until the applied adh ...