INSTALLATION
PROCEDURE
1. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION LH
(a) Temporarily install a new front suspension member body mounting rear cushion LH while confirming the installation direction. NOTICE: Position the front suspension member body mounting rear cushion in the correct direction. |
|
(b) Install SST as shown in the illustration. Text in Illustration
SST: 09830-10010 09830-01010 09830-01020 09830-01030 09830-01060 |
|
(c) Using SST, install the front suspension member body mounting rear cushion LH as shown in the illustration. Text in Illustration
NOTICE: Make sure that there is no clearance between the front suspension member and front suspension member body mounting rear cushion LH. |
|
2. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION RH
(a) Temporarily install a new front suspension member body mounting rear cushion RH while confirming the installation direction. NOTICE: Position the front suspension member body mounting rear cushion in the correct direction. |
|
(b) Using SST, install the front suspension member body mounting rear cushion RH.
SST: 09830-10010
09830-01010
09830-01020
09830-01030
09830-01060
HINT:
Perform the same procedure as for the LH side.
3. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING FRONT CUSHION
(a) Temporarily install a new front suspension member body mounting front cushion while confirming the installation direction. NOTICE: Position the front suspension member body mounting front cushion in the correct direction. |
|
(b) Using SST, install the front suspension member body mounting front cushion as shown in the illustration. Text in Illustration
SST: 09830-10010 09830-01010 09830-01020 09830-01030 09830-01060 NOTICE: Make sure that there is no clearance between the front suspension member and front suspension member body mounting front cushion. |
|
4. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR STOPPER
5. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING FRONT STOPPER
6. INSTALL FRONT SUSPENSION MEMBER DYNAMIC DAMPER (for 2WD)
(a) Install the front suspension member dynamic damper with the 2 bolts. Torque: 29 N·m {296 kgf·cm, 21 ft·lbf} |
|
7. INSTALL FRONT LOWER SUSPENSION ARM LH
8. INSTALL FRONT LOWER SUSPENSION ARM RH
HINT:
Perform the same procedure as for the LH side.
9. INSTALL STEERING LINK ASSEMBLY (for 2WD)
10. INSTALL FRONT STABILIZER BAR WITH FRONT STABILIZER LINK ASSEMBLY (for 2WD)
11. INSTALL FRONT NO. 1 STABILIZER BRACKET LH (for 2WD)
12. INSTALL FRONT NO. 1 STABILIZER BRACKET RH (for 2WD)
HINT:
Perform the same procedure as for the LH side.
13. INSTALL FRONT FRAME ASSEMBLY
(a) Slowly jack up the front frame assembly with an engine lifter using 4 attachments or equivalent tools.
CAUTION:
NOTICE:
Use the attachments to keep the front frame assembly level.
(b) Install the frame side rail plate RH and frame side rail plate LH with the 4 bolts and 2 nuts. Torque: A : 85 N·m {866 kgf·cm, 62 ft·lbf} B : 32 N·m {326 kgf·cm, 24 ft·lbf} |
|
(c) Install the front suspension member rear brace RH and front suspension member rear brace LH with the 4 bolts and 2 nuts.
Torque:
C :
85 N·m {866 kgf·cm, 62 ft·lbf}
D :
32 N·m {326 kgf·cm, 24 ft·lbf}
(d) Engage the 2 wire harness clamps.
14. REMOVE BELT
15. REMOVE ENGINE SUPPORT BRIDGE
16. REMOVE ENGINE HANGERS
17. CONNECT NO. 1 RADIATOR HOSE
18. INSTALL FRONT ENGINE MOUNTING INSULATOR ASSEMBLY
(a) Install the front engine mounting insulator assembly to the front frame assembly with the 3 nuts.
Torque:
52 N·m {530 kgf·cm, 38 ft·lbf}
19. INSTALL ENGINE MOUNTING INSULATOR LH
(a) Install the engine mounting insulator LH to the front frame assembly with the 3 nuts.
Torque:
87 N·m {887 kgf·cm, 64 ft·lbf}
(b) Install the 2 hole plugs.
20. INSTALL ENGINE MOUNTING INSULATOR RH
(a) Install the engine mounting insulator RH to the front frame assembly with the 3 nuts.
Torque:
87 N·m {887 kgf·cm, 64 ft·lbf}
(b) Install the 2 hole plugs.
21. INSTALL REAR ENGINE MOUNTING INSULATOR ASSEMBLY
(a) Install the rear engine mounting insulator assembly to the front frame assembly with the 2 nuts.
Torque:
52 N·m {530 kgf·cm, 38 ft·lbf}
(b) Install the 2 hole plugs.
22. INSTALL STEERING LINK ASSEMBLY (for AWD)
23. INSTALL FRONT STABILIZER BAR WITH FRONT STABILIZER LINK ASSEMBLY (for AWD)
24. INSTALL FRONT NO. 1 STABILIZER BRACKET LH (for AWD)
25. INSTALL FRONT NO. 1 STABILIZER BRACKET RH (for AWD)
HINT:
Perform the same procedure as for the LH side.
26. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY
27. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH
28. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH
HINT:
Perform the same procedure as for the LH side.
29. INSTALL FRONT LOWER SUSPENSION ARM LH
30. INSTALL FRONT LOWER SUSPENSION ARM RH
HINT:
Perform the same procedure as for the LH side.
31. INSTALL FRONT STABILIZER LINK ASSEMBLY LH
32. INSTALL FRONT STABILIZER LINK ASSEMBLY RH
HINT:
Perform the same procedure as for the LH side.
33. CONNECT TIE ROD ASSEMBLY LH
34. CONNECT TIE ROD ASSEMBLY RH
HINT:
Perform the same procedure as for the LH side.
35. INSTALL FRONT AXLE SHAFT NUT LH
36. INSTALL FRONT AXLE SHAFT NUT RH
HINT:
Perform the same procedure as for the LH side.
37. TEMPORARILY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for AWD)
38. FULLY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for AWD)
39. INSTALL FRONT EXHAUST PIPE ASSEMBLY
40. CONNECT HEATED OXYGEN SENSOR (for Bank 2)
(a) Connect the heated oxygen sensor connector.
(b) Engage the 2 wire harness clamps.
41. INSTALL FRONT NO. 3 EXHAUST PIPE SUB-ASSEMBLY
42. INSTALL CENTER EXHAUST PIPE ASSEMBLY (for AWD)
43. INSTALL TAIL EXHAUST PIPE ASSEMBLY (for AWD)
44. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH
45. INSTALL FRONT DOOR SCUFF PLATE LH
46. INSTALL ECM
(See page )
47. CONNECT ENGINE WIRE
48. INSTALL INTAKE AIR SURGE TANK ASSEMBLY
(See page )
49. INSTALL INLET NO. 1 AIR CLEANER
50. INSTALL BATTERY
51. INSTALL AIR CLEANER CASE
52. INSTALL AIR CLEANER CAP WITH HOSE
53. INSTALL INLET NO. 2 AIR CLEANER
54. INSPECT VACUUM HOSES
55. INSTALL OUTER COWL TOP PANEL
56. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY
(See page )
57. ADD ENGINE COOLANT
58. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page ).
59. WARM UP ENGINE
60. INSPECT FOR ENGINE COOLANT LEVEL IN RESERVOIR
61. INSPECT FOR COOLANT LEAK
62. INSPECT FOR EXHAUST GAS LEAK
63. INSTALL FRONT FLOOR BRACE
64. INSTALL FRONT FENDER APRON SEAL LH
65. INSTALL FRONT FENDER APRON SEAL RH
66. INSTALL FRONT FENDER LINER LH
67. INSTALL FRONT FENDER LINER RH
68. INSTALL NO. 2 ENGINE UNDER COVER
69. INSTALL NO. 1 ENGINE UNDER COVER
70. INSTALL FRONT WHEELS
71. INSTALL V-BANK COVER SUB-ASSEMBLY
72. INSTALL COOL AIR INTAKE DUCT SEAL
73. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
(See page )
74. CHECK FOR SPEED SENSOR SIGNAL
(See page )
Customizing the features by using the multi-information display (vehicles with
TFT type multi-information display)
Press the “SETUP” button while the vehicle is stopped.
The “Custom Settings” screen is displayed on the multi-information display.
If left idle for approximately 10 seconds, the display will revert to the previous
screen.
Select the setting yo ...
Steering Angle Sensor Circuit Malfunction (C1231/31)
DESCRIPTION
The steering angle sensor signal is sent to the skid control ECU via the CAN
communication system. When there is a malfunction in the CAN communication system,
it will be detected by the steering angle sensor zero point malfunction diagnostic ...
Pcv Valve
Components
COMPONENTS
ILLUSTRATION
Removal
REMOVAL
PROCEDURE
1. REMOVE INTAKE MANIFOLD
(a) Remove the intake manifold (See page ).
2. REMOVE VENTILATION VALVE SUB-ASSEMBLY
(a) Disconnect the No. 2 ventilation hose from the ventilatio ...