INSTALLATION
PROCEDURE
1. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION LH
(a) Temporarily install a new front suspension member body mounting rear cushion LH while confirming the installation direction. NOTICE: Position the front suspension member body mounting rear cushion in the correct direction. |
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(b) Install SST as shown in the illustration. Text in Illustration
SST: 09830-10010 09830-01010 09830-01020 09830-01030 09830-01060 |
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(c) Using SST, install the front suspension member body mounting rear cushion LH as shown in the illustration. Text in Illustration
NOTICE: Make sure that there is no clearance between the front suspension member and front suspension member body mounting rear cushion LH. |
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2. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION RH
(a) Temporarily install a new front suspension member body mounting rear cushion RH while confirming the installation direction. NOTICE: Position the front suspension member body mounting rear cushion in the correct direction. |
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(b) Using SST, install the front suspension member body mounting rear cushion RH.
SST: 09830-10010
09830-01010
09830-01020
09830-01030
09830-01060
HINT:
Perform the same procedure as for the LH side.
3. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING FRONT CUSHION
(a) Temporarily install a new front suspension member body mounting front cushion while confirming the installation direction. NOTICE: Position the front suspension member body mounting front cushion in the correct direction. |
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(b) Using SST, install the front suspension member body mounting front cushion as shown in the illustration. Text in Illustration
SST: 09830-10010 09830-01010 09830-01020 09830-01030 09830-01060 NOTICE: Make sure that there is no clearance between the front suspension member and front suspension member body mounting front cushion. |
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4. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR STOPPER
5. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING FRONT STOPPER
6. INSTALL FRONT SUSPENSION MEMBER DYNAMIC DAMPER (for 2WD)
(a) Install the front suspension member dynamic damper with the 2 bolts. Torque: 29 N·m {296 kgf·cm, 21 ft·lbf} |
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7. INSTALL FRONT LOWER SUSPENSION ARM LH
8. INSTALL FRONT LOWER SUSPENSION ARM RH
HINT:
Perform the same procedure as for the LH side.
9. INSTALL STEERING LINK ASSEMBLY (for 2WD)
10. INSTALL FRONT STABILIZER BAR WITH FRONT STABILIZER LINK ASSEMBLY (for 2WD)
11. INSTALL FRONT NO. 1 STABILIZER BRACKET LH (for 2WD)
12. INSTALL FRONT NO. 1 STABILIZER BRACKET RH (for 2WD)
HINT:
Perform the same procedure as for the LH side.
13. INSTALL FRONT FRAME ASSEMBLY
(a) Slowly jack up the front frame assembly with an engine lifter using 4 attachments or equivalent tools.
CAUTION:
NOTICE:
Use the attachments to keep the front frame assembly level.
(b) Install the frame side rail plate RH and frame side rail plate LH with the 4 bolts and 2 nuts. Torque: A : 85 N·m {866 kgf·cm, 62 ft·lbf} B : 32 N·m {326 kgf·cm, 24 ft·lbf} |
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(c) Install the front suspension member rear brace RH and front suspension member rear brace LH with the 4 bolts and 2 nuts.
Torque:
C :
85 N·m {866 kgf·cm, 62 ft·lbf}
D :
32 N·m {326 kgf·cm, 24 ft·lbf}
14. REMOVE BELT
15. REMOVE ENGINE SUPPORT BRIDGE
16. REMOVE ENGINE HANGERS
17. INSTALL NO. 2 ENGINE MOUNTING STAY RH
18. INSTALL FRONT ENGINE MOUNTING INSULATOR
(a) Install the front engine mounting insulator to the front frame assembly with the 3 nuts.
Torque:
52 N·m {530 kgf·cm, 38 ft·lbf}
19. INSTALL ENGINE MOUNTING INSULATOR LH
(a) Install the engine mounting insulator LH to the front frame assembly with the 3 nuts.
Torque:
87 N·m {887 kgf·cm, 64 ft·lbf}
(b) Install the 2 hole plugs.
20. INSTALL ENGINE MOUNTING INSULATOR RH
(a) Install the engine mounting insulator RH to the front frame assembly with the 3 nuts.
Torque:
87 N·m {887 kgf·cm, 64 ft·lbf}
(b) Install the 2 hole plugs.
21. INSTALL REAR ENGINE MOUNTING INSULATOR ASSEMBLY (for AWD)
(a) Install the rear engine mounting insulator assembly to the front frame assembly with the 2 nuts.
Torque:
52 N·m {530 kgf·cm, 38 ft·lbf}
(b) Install the 2 hole plugs.
22. INSTALL STEERING LINK ASSEMBLY (for AWD)
23. INSTALL FRONT STABILIZER BAR WITH FRONT STABILIZER LINK ASSEMBLY (for AWD)
24. INSTALL FRONT NO. 1 STABILIZER BRACKET LH (for AWD)
25. INSTALL FRONT NO. 1 STABILIZER BRACKET RH (for AWD)
HINT:
Perform the same procedure as for the LH side.
26. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY
27. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH
28. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH
HINT:
Perform the same procedure as for the LH side.
29. INSTALL FRONT LOWER SUSPENSION ARM LH
30. INSTALL FRONT LOWER SUSPENSION ARM RH
HINT:
Perform the same procedure as for the LH side.
31. INSTALL FRONT STABILIZER LINK ASSEMBLY LH
32. INSTALL FRONT STABILIZER LINK ASSEMBLY RH
HINT:
Perform the same procedure as for the LH side.
33. CONNECT TIE ROD ASSEMBLY LH
34. CONNECT TIE ROD ASSEMBLY RH
HINT:
Perform the same procedure as for the LH side.
35. INSTALL FRONT AXLE SHAFT NUT LH
36. INSTALL FRONT AXLE SHAFT NUT RH
HINT:
Perform the same procedure as for the LH side.
37. TEMPORARILY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for AWD)
38. FULLY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for AWD)
39. INSTALL FRONT EXHAUST PIPE ASSEMBLY
40. INSTALL CENTER EXHAUST PIPE ASSEMBLY (for AWD)
41. INSTALL TAIL EXHAUST PIPE ASSEMBLY (for AWD)
42. CONNECT ENGINE WIRE
43. INSTALL AIR CLEANER CASE SUB-ASSEMBLY
44. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY
45. INSTALL AIR CLEANER CAP SUB-ASSEMBLY
46. INSTALL INLET AIR CLEANER ASSEMBLY
47. INSTALL BATTERY
48. INSTALL OUTER COWL TOP PANEL
49. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY
(See page )
50. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page ).
51. INSPECT FOR EXHAUST GAS LEAK
52. INSTALL FRONT FLOOR BRACE
53. INSTALL FRONT FENDER APRON SEAL LH
54. INSTALL FRONT FENDER APRON SEAL RH
55. INSTALL FRONT FENDER LINER LH
56. INSTALL FRONT FENDER LINER RH
57. INSTALL NO. 2 ENGINE UNDER COVER
58. INSTALL NO. 1 ENGINE UNDER COVER
59. INSTALL FRONT WHEELS
60. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY
61. INSTALL COOL AIR INTAKE DUCT SEAL
62. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
(See page )
63. CHECK FOR SPEED SENSOR SIGNAL
(See page )
Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE TRANSFER AND TRANSAXLE SETTING STUD BOLT
(a) Remove the 4 transfer and transaxle setting stud bolts.
2. REMOVE NO. 2 TRANSFER CASE PLUG
(a) Remove the No. ...
On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. INSPECT COOLING FAN MOTOR
(a) Check that the motor operates smoothly when the battery is connected
to the cooling fan motor connector.
Text in Illustration
*1
Componen ...
Panel Switches do not Function
PROCEDURE
1.
CHECK PANEL SWITCH
(a) Check for foreign matter around the switches that might prevent operation.
OK:
No foreign matter is found.
NG
REMOVE ANY FOREIGN MATTER FOUND
...