INSTALLATION
CAUTION / NOTICE / HINT
NOTICE:
When disconnecting the steering intermediate shaft assembly and pinion shaft of steering gear assembly, be sure to place matchmarks before servicing.
PROCEDURE
1. INSTALL TIE ROD ASSEMBLY LH
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(a) Install the lock nut and tie rod assembly LH to the steering rack end sub-assembly until the matchmarks are aligned. Text in Illustration
HINT: After adjusting toe-in, tighten the lock nut. |
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2. INSTALL TIE ROD ASSEMBLY RH
HINT:
Perform the same procedure as for the LH side.
3. INSTALL STEERING LINK ASSEMBLY
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(a) Install the steering link assembly with the 2 bolts and 2 nuts. Torque: 70 N·m {713 kgf·cm, 51 ft·lbf} NOTICE:
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4. INSTALL FRONT STABILIZER BAR WITH BRACKET
(a) Install the front stabilizer bar with bracket to the front frame assembly.
5. INSTALL FRONT NO. 1 STABILIZER BRACKET LH
(a) Install the front No. 1 stabilizer bracket LH with the 2 bolts.
Torque:
29 N·m {296 kgf·cm, 21 ft·lbf}
6. INSTALL FRONT NO. 1 STABILIZER BRACKET RH
HINT:
Perform the same procedure as for the LH side.
7. INSTALL FRONT FRAME ASSEMBLY (When Using the Engine Support Bridge)
(See page
)
8. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE (When Not Using the Engine Support Bridge)
(See page
)
9. CONNECT TIE ROD ASSEMBLY LH
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(a) Connect the tie rod assembly LH to the steering knuckle with the nut. Torque: 49 N·m {500 kgf·cm, 36 ft·lbf} |
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(b) Install a new cotter pin.
NOTICE:
Further tighten the nut up to 60° if the holes for the cotter pin are not aligned.
10. CONNECT TIE ROD ASSEMBLY RH
HINT:
Perform the same procedure as for the LH side.
11. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY
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(a) Align the matchmarks on the steering intermediate shaft assembly and steering link assembly. Text in Illustration
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(b) Install the bolt. Torque: 35 N·m {357 kgf·cm, 26 ft·lbf} |
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12. INSTALL FRONT WHEELS
Torque:
103 N·m {1050 kgf·cm, 76 ft·lbf}
13. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
14. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
(See page
)
ReassemblyEngine compartment
► 2GR-FE engine
1. Engine coolant reservoir
2. Engine oil filler cap
3. Engine oil level dipstick
4. Brake fluid reservoir
5. Battery
6. Fuse box
7. Electric cooling fans
8. Condenser
9. Radiator
10.Washer fluid tank
► 1AR-FE engine
...
Installation
INSTALLATION
PROCEDURE
1. INSTALL GENERATOR ASSEMBLY
(a) Install the generator with the 2 bolts.
Torque:
52 N·m {530 kgf·cm, 38 ft·lbf}
(b) Install the wire harness clamp bracke ...
Charge Warning Light Comes ON while Driving
PROCEDURE
1.
CHECK LOCK FUNCTION OF CLUTCH PULLEY
(a) Check the lock function with the pulley installed in the vehicle.
(1) Visually check that the rotor in the generator operates with the engine started.
(b) Check the lock ...