INSTALLATION
CAUTION / NOTICE / HINT
NOTICE:
When disconnecting the steering intermediate shaft assembly and pinion shaft of steering gear assembly, be sure to place matchmarks before servicing.
PROCEDURE
1. INSTALL TIE ROD ASSEMBLY LH
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(a) Install the lock nut and tie rod assembly LH to the steering rack end sub-assembly until the matchmarks are aligned. Text in Illustration
HINT: After adjusting toe-in, tighten the lock nut. |
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2. INSTALL TIE ROD ASSEMBLY RH
HINT:
Perform the same procedure as for the LH side.
3. TEMPORARILY INSTALL STEERING LINK ASSEMBLY
(a) Temporarily install the steering link assembly to the vehicle.
NOTICE:
Use wire or an equivalent tool to keep the steering link assembly.
4. INSTALL FRONT FRAME ASSEMBLY
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) 5. INSTALL STEERING LINK ASSEMBLY
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(a) Install the steering link assembly with the 2 bolts and 2 nuts to the front frame assembly. Torque: 70 N·m {713 kgf·cm, 51 ft·lbf} NOTICE:
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6. INSTALL FRONT STABILIZER BAR WITH BRACKET
7. INSTALL FRONT NO. 1 STABILIZER BRACKET LH
8. INSTALL FRONT NO. 1 STABILIZER BRACKET RH
HINT:
Perform the same procedure as for the LH side.
9. CONNECT TIE ROD ASSEMBLY LH
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(a) Connect the tie rod assembly LH to the steering knuckle with the nut. Torque: 49 N·m {500 kgf·cm, 36 ft·lbf} |
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(b) Install a new cotter pin.
NOTICE:
Further tighten the nut up to 60° if the holes for the cotter pin are not aligned.
10. CONNECT TIE ROD ASSEMBLY RH
HINT:
Perform the same procedure as for the LH side.
11. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY
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(a) Align the matchmarks on the steering intermediate shaft assembly and steering link assembly. Text in Illustration
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(b) Install the bolt. Torque: 35 N·m {357 kgf·cm, 26 ft·lbf} |
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12. INSTALL FRONT WHEELS
Torque:
103 N·m {1050 kgf·cm, 76 ft·lbf}
13. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
14. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
(See page
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ReassemblyTC and CG Terminal Circuit
DESCRIPTION
Connecting terminals TC and CG of the DLC3 causes the system to enter self-diagnostic
mode. If a malfunction is present, the MIL will blink.
HINT:
When a particular warning light remains blinking, a ground short in the wiring
of terminal TC ...
Installation
INSTALLATION
PROCEDURE
1. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY
(a) Engage the 3 claws to install the outer rear view mirror assembly
as shown in the illustration.
(b) Install the 3 nuts.
Tor ...
Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL NO. 2 STEERING RACK BOOT
(a) Apply lithium soap base glycol grease to the inside of the small
opening of a new No. 2 steering rack boot.
(b) Install the No. 2 ste ...