INSTALLATION
CAUTION / NOTICE / HINT
NOTICE:
When disconnecting the steering intermediate shaft assembly and pinion shaft of steering gear assembly, be sure to place matchmarks before servicing.
PROCEDURE
1. INSTALL TIE ROD ASSEMBLY LH
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(a) Install the lock nut and tie rod assembly LH to the steering rack end sub-assembly until the matchmarks are aligned. Text in Illustration
HINT: After adjusting toe-in, tighten the lock nut. |
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2. INSTALL TIE ROD ASSEMBLY RH
HINT:
Perform the same procedure as for the LH side.
3. TEMPORARILY INSTALL STEERING LINK ASSEMBLY
(a) Temporarily install the steering link assembly to the vehicle.
NOTICE:
Use wire or an equivalent tool to keep the steering link assembly.
4. INSTALL FRONT FRAME ASSEMBLY
)
) 5. INSTALL STEERING LINK ASSEMBLY
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(a) Install the steering link assembly with the 2 bolts and 2 nuts to the front frame assembly. Torque: 70 N·m {713 kgf·cm, 51 ft·lbf} NOTICE:
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6. INSTALL FRONT STABILIZER BAR WITH BRACKET
7. INSTALL FRONT NO. 1 STABILIZER BRACKET LH
8. INSTALL FRONT NO. 1 STABILIZER BRACKET RH
HINT:
Perform the same procedure as for the LH side.
9. CONNECT TIE ROD ASSEMBLY LH
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(a) Connect the tie rod assembly LH to the steering knuckle with the nut. Torque: 49 N·m {500 kgf·cm, 36 ft·lbf} |
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(b) Install a new cotter pin.
NOTICE:
Further tighten the nut up to 60° if the holes for the cotter pin are not aligned.
10. CONNECT TIE ROD ASSEMBLY RH
HINT:
Perform the same procedure as for the LH side.
11. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY
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(a) Align the matchmarks on the steering intermediate shaft assembly and steering link assembly. Text in Illustration
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(b) Install the bolt. Torque: 35 N·m {357 kgf·cm, 26 ft·lbf} |
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12. INSTALL FRONT WHEELS
Torque:
103 N·m {1050 kgf·cm, 76 ft·lbf}
13. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
14. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
(See page
)
ReassemblyEngine compartment
► 2GR-FE engine
1. Engine coolant reservoir
2. Engine oil filler cap
3. Engine oil level dipstick
4. Brake fluid reservoir
5. Battery
6. Fuse box
7. Electric cooling fans
8. Condenser
9. Radiator
10.Washer fluid tank
► 1AR-FE engine
...
Removal
REMOVAL
CAUTION / NOTICE / HINT
HINT:
Use the same procedure for the RH side and LH side.
The procedure listed below is for the LH side.
PROCEDURE
1. PRECAUTION
CAUTION:
Be sure to read Precaution thoroughly before servicing (See page
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Fail-safe Chart
FAIL-SAFE CHART
1. HID Headlight System
(a) Light Control ECU
(1) The light control ECU stops illuminating the HID headlights when any of the
following abnormalities are detected.
Condition
Content
Open in output si ...