INSTALLATION
PROCEDURE
1. INSTALL THROTTLE BODY ASSEMBLY
(a) Install a new gasket to the intake manifold. |
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(b) Install the fuel tube bracket with the bolt. Torque: 7.5 N·m {76 kgf·cm, 66 in·lbf} |
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(c) Install the throttle body assembly with the 4 bolts. Torque: 10 N·m {102 kgf·cm, 7 ft·lbf} |
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(d) Connect the 2 water by-pass hoses to the throttle body. |
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(e) Connect the throttle body assembly connector. |
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(f) Connect the fuel tube to the clamp.
2. INSTALL AIR CLEANER CAP SUB-ASSEMBLY
(a) Connect the air-cleaner cap sub-assembly to the throttle body assembly and lock the hose band. |
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(b) Install the air cleaner cap sub-assembly with the 2 bolts. Torque: 5.0 N·m {51 kgf·cm, 44 in·lbf} |
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(c) Connect the ventilation hose to the cylinder head cover. |
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(d) Connect the mass air flow meter connector and install the wire harness clamp to the air cleaner cap. |
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(e) Install the hose to the hose clamp.
3. INSTALL NO. 1 VACUUM SWITCHING VALVE ASSEMBLY
4. ADD ENGINE COOLANT
5. INSPECT FOR COOLANT LEAK
6. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY
7. INSTALL COOL AIR INTAKE DUCT SEAL
8. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY
9. INSTALL WINDSHIELD WIPER MOTOR AND LINK
(a) Install the windshield wiper motor and link (See page ).
10. INSTALL NO. 2 ENGINE UNDER COVER
11. INSTALL NO. 1 ENGINE UNDER COVER
12. PERFORM INITIALIZATION
NOTICE:
Perform the following procedure after replacing the ECM, throttle body assembly or any throttle body components. The following procedure should also be performed if the throttle body is cleaned.
(a) Turn the ignition switch to ON without operating the accelerator pedal.
NOTICE:
If the accelerator pedal is operated, perform the above steps again.
(b) Connect the Techstream to the DLC3 and clear the DTCs (See page ).
(c) Perform the "Inspection After Repair" (See page ).
(d) Start the engine and check that the MIL is not illuminated. After the engine is warmed up, check that the idle speed is within the specified range when the A/C is switched off.
Standard:
Condition |
Engine Idle Speed |
---|---|
A/C switched off |
600 to 700 rpm |
NOTICE:
(e) Enter the following menus: Powertrain / Engine and ECT / Data List / Throttle Sensor Position. Sensor Output. Fully depress the accelerator pedal and check that the value is 60% or more.
(f) Perform a road test and confirm that there are no abnormalities.
Removal
REMOVAL
PROCEDURE
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable
is reconnected (See page ).
2. REMOVE RADIATOR RESERVE TANK ASSEMBLY
(a) Remove t ...
If your vehicle overheats
The following may indicate that your vehicle is overheating.
• The engine coolant temperature gauge reaches the maximum, or a loss of
engine power is experienced. (For example, the vehicle speed does not increase.)
• Steam comes out from under the hood ...
Fail-safe Chart
FAIL-SAFE CHART
1. FAIL-SAFE FUNCTION
(a) When communication fails in any of the CAN bus wires (communication wires),
a fail-safe function(s) will operate. The fail-safe function that is specified for
each system operates to prevent those systems from ma ...