REMOVAL
PROCEDURE
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable
is reconnected (See page
).
2. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG
3. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL
4. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY
5. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY
6. REMOVE REAR DOOR SERVICE HOLE COVER
7. REMOVE REAR DOOR CHECK ASSEMBLY
8. REMOVE REAR DOOR WEATHERSTRIP
9. REMOVE REAR DOOR GLASS RUN
10. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY
11. REMOVE REAR DOOR GLASS SUB-ASSEMBLY
12. REMOVE REAR DOOR BELT MOULDING
13. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING
HINT:
When removing the rear door front window frame moulding, heat the vehicle body and rear door front window frame moulding using a heat light.
Heating Temperature|
Item |
Temperature |
|---|---|
|
Vehicle Body |
40 to 60°C (104 to 140°F) |
|
Moulding |
20 to 30°C (68 to 86°F) |
NOTICE:
Do not heat the vehicle body or moulding excessively.
(a) Using a heat light, heat the rear door front window frame moulding.
|
(b) Using a moulding remover, remove the clip and rear door front window frame moulding. Text in Illustration
|
|
14. REMOVE REAR DOOR REAR WINDOW FRAME MOULDING
(a) Insert a 4.0 mm (0.157 in.) drill bit into a drill.
|
(b) Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.
NOTICE: Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep. |
|
(c) Lightly press the drill bit against the rivets to drill off the rivet flanges, and remove the 3 rivets.
NOTICE:
(d) Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.
(e) Disengage the guide and remove the rear door rear window frame moulding from the door frame.
15. REMOVE REAR DOOR UPPER WINDOW FRAME MOULDING
(a) Insert a 4.0 mm (0.157 in.) drill bit into a drill.
|
(b) Tape the 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.
NOTICE: Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep. |
|
(c) Lightly press the drill bit against the rivets to drill off the rivet flanges, and remove the 5 rivets.
NOTICE:
(d) Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.
(e) Disengage the guide and remove the rear door upper window frame moulding from the door frame.
Components
InstallationRemoval
REMOVAL
CAUTION / NOTICE / HINT
HINT:
Use the same procedure for the LH side and RH side.
The following procedure listed below is for the LH side.
PROCEDURE
1. REMOVE FRONT WHEEL
2. REMOVE FRONT WIPER ARM HEAD CAP
3. REMOVE FRONT WI ...
Installation
INSTALLATION
CAUTION / NOTICE / HINT
NOTICE:
When disconnecting the steering intermediate shaft assembly and pinion shaft
of steering gear assembly, be sure to place matchmarks before servicing.
PROCEDURE
1. INSTALL TIE ROD ASSEMBLY LH
(a) I ...
System Diagram
SYSTEM DIAGRAM
Communication Table
Sender
Receiver
Signal
Line
Main body ECU (Driver side junction block assembly)
Power back door ECU (Power back door motor unit)
...