Toyota Venza: Installation

INSTALLATION

PROCEDURE

1. INSPECT TORQUE CONVERTER ASSEMBLY

2. INSTALL TORQUE CONVERTER ASSEMBLY

(a) Engage the splines of the input shaft and turbine runner.

(b) Engage the splines of the stator shaft and the stator while turning the torque converter assembly. HINT: If the stator shaft splines are difficult to engage with the stator splines, move the torque converter assembly back approximately 10 mm and engage the splines while rotating the torque converter assembly.

(c) Turn the torque converter assembly to engage the key of the oil pump drive gear into the slot on the torque converter assembly.

(d) Using a vernier caliper and straightedge, measure the dimension (A) between the automatic transaxle assembly contact surface of the engine assembly*a and the torque converter assembly contact surfaces of the drive plate*b. Text in Illustration *a Engine Surface *b Drive Plate Surface NOTICE: Make sure to deduct the thickness of the straightedge.

(e) Using a vernier caliper and straightedge, measure the dimension (B) shown in the illustration and check that the dimension (B) is more than the dimension (A), which was measured in the previous step. Standard: Dimension (A) + 1 mm (0.0394 in.) or more NOTICE: Make sure to deduct the thickness of the straightedge. If the automatic transaxle assembly is installed to the engine assembly with the torque converter assembly not sufficiently inserted, the torque converter assembly may be damaged. HINT: If a U660E is used with a 2GR-FE, the standard installation depth is 14 mm (0.551 in.) or more.

3. INSTALL SPEEDOMETER DRIVEN HOLE (ATM) COVER SUB-ASSEMBLY

(a) Apply ATF to a new O-ring and install it to the speedometer driven hole (ATM) cover sub-assembly.

(b) Install the speedometer driven hole (ATM) cover sub-assembly to the automatic transaxle assembly with the bolt.

Torque:

5.5 N·m {56 kgf·cm, 49 in·lbf}

4. INSTALL NO. 1 TRANSMISSION CONTROL CABLE BRACKET

(a) Install the No. 1 transmission control cable bracket to the automatic transaxle assembly with the 2 bolts.

Torque:

12 N·m {122 kgf·cm, 9 ft·lbf}

5. INSTALL WIRE HARNESS CLAMP BRACKET

(a) Install the 4 wire harness clamp brackets to the automatic transaxle assembly with the 4 bolts.

Torque:

8.4 N·m {86 kgf·cm, 74 in·lbf}

6. INSTALL FRONT ENGINE MOUNTING BRACKET

(a) Install the front engine mounting bracket to the automatic transaxle assembly with the 3 bolts.

Torque:

64 N·m {653 kgf·cm, 47 ft·lbf}

7. SUPPORT ENGINE ASSEMBLY

(a) Set an engine lifter. NOTICE: Make sure that there is a clearance between the engine oil pan assembly and engine lifter.

8. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY

(a) Apply clutch spline grease to the circumference of the crankshaft contact surface of the torque converter assembly centerpiece. Text in Illustration *1 Torque Converter Assembly Centerpiece *2 Crankshaft Clutch Spline Grease: Toyota Genuine Clutch Spline Grease or equivalent Maximum Spread: About 1 g (0.0353 oz)

(b) While keeping the engine assembly and automatic transaxle assembly in a horizontal position, align the 2 knock pins with each hole on the automatic transaxle assembly and tighten the 10 bolts shown in the illustration. Torque: Bolt (A) : 64 N·m {653 kgf·cm, 47 ft·lbf} Bolt (B) : 64 N·m {653 kgf·cm, 47 ft·lbf} Bolt (C) : 43 N·m {439 kgf·cm, 32 ft·lbf} NOTICE: Confirm that the 2 knock pins are install to the automatic transaxle assembly contact surface of the engine cylinder block before installing the automatic transaxle assembly. Make sure that the contact surfaces of the engine assembly and automatic transaxle assembly are flat against each other before tightening the bolts. Do not use excessive force when installing the automatic transaxle assembly. Check that the torque converter assembly rotates. Make sure that the wire harness or other similar items are not pinched between the contact surfaces. In order to protect the automatic transaxle oil pan sub-assembly, place attachments on the transmission jack. Make sure that the attachments and automatic transaxle oil pan sub-assembly are centered on the transmission jack. To prevent the automatic transaxle oil pan sub-assembly from being deformed, do not place any attachments under the automatic transaxle oil pan sub-assembly. Secure the automatic transaxle assembly to the transmission jack using a belt, etc. to prevent it from falling. HINT: Bolt Length: Bolt (A): 55 mm (2.17 in.) Bolt (B): 50 mm (1.97 in.) Bolt (C): 33 mm (1.30 in.)

(c) Clean and degrease the bolt and installation hole in the automatic transaxle assembly.

(d) Apply adhesive to 2 or 3 threads on the end of the bolt. Text in Illustration *a Adhesive Adhesive: Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

(e) Install the bolt. Torque: Bolt (D) : 46 N·m {469 kgf·cm, 34 ft·lbf} HINT: Bolt Length: Bolt (D): 41 mm (1.61 in.)

9. INSTALL BELT

(a) Install SST to the vehicle body as shown in the illustration.

SST: 09727-00110

(b) Using the SST ratchet buckle, tighten the SST belt until there is no slack.

Text in Illustration

*a

Ratchet Buckle

-

-

10. CONNECT INLET NO. 1 OIL COOLER HOSE

(a) Connect the inlet No. 1 oil cooler hose and slide the clip to secure it.

11. CONNECT OUTLET NO. 1 OIL COOLER HOSE

(a) Connect the outlet No. 1 oil cooler hose and slide the clip to secure it.

12. INSTALL ENGINE MOUNTING INSULATOR LH

(a) Install the engine mounting insulator LH to the automatic transaxle assembly with the nut.

Torque:

95 N·m {968 kgf·cm, 70 ft·lbf}

13. INSTALL FRONT ENGINE MOUNTING INSULATOR ASSEMBLY

(a) Install the front engine mounting insulator assembly to the front engine mounting bracket with the bolt.

Torque:

87 N·m {887 kgf·cm, 64 ft·lbf}

14. REMOVE SUPPORT BAR

(a) Remove the bolt from the engine mounting bracket RH.

(b) Remove the 2 bolts and SST (support bar) from the vehicle body.

15. INSTALL ENGINE MOUNTING INSULATOR RH

(a) Install the engine mounting insulator RH to the engine mounting bracket RH with the nut.

Torque:

95 N·m {968 kgf·cm, 70 ft·lbf}

16. INSTALL FRONT FRAME ASSEMBLY

See page

17. REMOVE BELT

(a) Remove SST from the vehicle body.

(b) Connect the windshield washer jar assembly to the vehicle body and tighten the nut.

Torque:

5.5 N·m {56 kgf·cm, 49 in·lbf}

(c) Install the 2 bolts.

Torque:

5.5 N·m {56 kgf·cm, 49 in·lbf}

18. REMOVE ENGINE SUPPORT BRIDGE

(a) Remove SST from the vehicle body.

NOTICE:

Prevent SST from contacting the vehicle body or windshield.

(b) Connect the engine wire to the engine assembly.

(c) Engage the clamp and install the nut and 3 bolts to the engine wire.

Torque:

Bolt :

8.4 N·m {86 kgf·cm, 74 in·lbf}

Nut :

10 N·m {102 kgf·cm, 7 ft·lbf}

(d) Connect the air conditioner tube and accessory assembly with the bolt.

Torque:

9.8 N·m {100 kgf·cm, 87 in·lbf}

(e) Install the tank cap sub-assembly with the bolt.

Torque:

5.5 N·m {56 kgf·cm, 49 in·lbf}

19. REMOVE ENGINE HANGERS

(a) Remove the 4 bolts and No. 1 and No. 2 engine hangers from the engine assembly.

20. CONNECT NO. 1 RADIATOR HOSE

21. INSTALL FRONT FLOOR BRACE

22. INSTALL DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT

23. INSTALL FLYWHEEL HOUSING UNDER COVER

24. INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET

25. INSTALL FRONT DRIVE SHAFT ASSEMBLY

See page

26. INSTALL MANIFOLD STAY

27. INSTALL FRONT EXHAUST PIPE ASSEMBLY

See page

28. INSTALL FLEXIBLE HOSE BRACKET SUB-ASSEMBLY

(a) Install the flexible hose bracket sub-assembly to the camshaft housing sub-assembly LH with the bolt.

Torque:

5.5 N·m {56 kgf·cm, 49 in·lbf}

(b) Connect the No. 1 breather plug (ATM) to the flexible hose bracket sub-assembly.

29. CONNECT WIRE HARNESS

(a) Connect the clamp and connector.

(b) Connect the 7 wire harness clamps and park/neutral position switch assembly connector.

(c) Install the 2 wire harnesses to the automatic transaxle assembly with the 2 bolts.

Torque:

Bolt (A) :

12 N·m {122 kgf·cm, 9 ft·lbf}

Bolt (B) :

8.4 N·m {86 kgf·cm, 74 in·lbf}

30. INSTALL STARTER ASSEMBLY

31. INSTALL TCM

32. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY

33. INSTALL ECM

34. INSTALL INTAKE AIR SURGE TANK ASSEMBLY

See page

35. INSTALL INLET NO. 1 AIR CLEANER

36. INSTALL BATTERY

37. INSTALL AIR CLEANER CASE

38. INSTALL AIR CLEANER CAP WITH HOSE

39. INSTALL INLET NO. 2 AIR CLEANER

40. INSPECT VACUUM HOSES

41. ADD ENGINE COOLANT

42. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page ).

43. ADD AUTOMATIC TRANSAXLE FLUID

See page

44. WARM UP ENGINE

45. INSPECT FOR COOLANT LEAK

46. INSPECT ENGINE COOLANT LEVEL IN RESERVOIR

47. INSPECT FOR OIL LEAK

48. INSPECT FOR EXHAUST GAS LEAK

49. INSTALL FRONT FENDER APRON RH

50. INSTALL FRONT FENDER APRON LH

51. INSTALL NO. 2 ENGINE UNDER COVER

52. INSTALL NO. 1 ENGINE UNDER COVER

53. INSTALL FRONT WHEELS

54. INSPECT AND ADJUST SHIFT LEVER POSITION

55. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

See page

56. INSTALL V-BANK COVER SUB-ASSEMBLY

57. INSTALL COOL AIR INTAKE DUCT SEAL

58. INSPECT SPEED SENSOR SIGNAL

See page

59. CHECK AUTOMATIC TRANSAXLE SYSTEM

NOTICE:

If automatic transaxle assembly parts have been replaced, refer to Parts Replacement Compensation Table to determine if any additional operations are necessary (See page ).