INSTALLATION
PROCEDURE
1. INSTALL BRAKE ACTUATOR ASSEMBLY
(a) Install the brake actuator assembly to the brake actuator bracket assembly with the 2 nuts. Torque: 8.0 N·m {82 kgf·cm, 71 in·lbf} NOTICE:
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2. INSTALL BRAKE ACTUATOR WITH BRACKET
(a) Install the brake actuator with bracket to the body with the nut and 2 bolts. Torque: 19 N·m {194 kgf·cm, 14 ft·lbf} NOTICE:
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(b) Connect the brake actuator connector. NOTICE:
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(c) Temporarily tighten each brake line to the correct positions of the brake actuator with bracket as shown in the illustration. Text in Illustration
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(d) Using a union nut wrench, fully tighten 4 brake lines (A).
*a |
Torque Wrench Fulcrum Length |
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Flare Nut A (10 mm) |
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Flare Nut B (12 mm) |
Torque:
Specified Tightening Torque :
15 N·m {155 kgf·cm, 11 ft·lbf}
HINT:
14 N*m (142 kgf*cm, 10 ft.*lbf)
(e) Using a union nut wrench, fully tighten 2 brake lines (B).
Torque:
Specified Tightening Torque :
20 N·m {199 kgf·cm, 14 ft·lbf}
HINT:
18 N*m (184 kgf*cm, 13 ft.*lbf)
(f) Install the clamp of the suction hose sub-assembly to the brake actuator bracket assembly. |
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3. INSTALL RADIATOR RESERVE TANK ASSEMBLY
(a) Install the radiator reserve tank assembly. |
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(b) Install the radiator reserve tank cap assembly.
4. FILL RESERVOIR WITH BRAKE FLUID
5. BLEED BRAKE MASTER CYLINDER
6. BLEED BRAKE LINE
7. INSPECT FLUID LEVEL IN RESERVOIR
8. INSPECT FOR BRAKE FLUID LEAK
9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable
is reconnected (See page ).
10. PERFORM ENGINE VARIANT LEARNING
(See page )
11. INSPECT BRAKE ACTUATOR USING TECHSTREAM
(See page )
Transfer System
Precaution
PRECAUTION
Prior to starting any work, clean the transfer assembly to prevent sand
or mud deposits from entering the assembly.
When removing any light alloy components such as the transfer cover,
do not pry on the component wi ...
Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL MULTIPLEX NETWORK DOOR ECU
(a) Connect the connector and install the multiplex network door ECU.
(b) Install the flat cable connector as shown in the illus ...
ECM Power Source Circuit
DESCRIPTION
When the ignition switch is turned to ON, the battery voltage is applied to IGSW
of the ECM. The output signal from the MREL terminal of the ECM causes a current
to flow to the coil, closing the contact of the engine room junction block assemb ...