INSTALLATION
PROCEDURE
1. INSTALL BRAKE ACTUATOR ASSEMBLY
(a) Install the brake actuator assembly to the brake actuator bracket assembly with the 2 nuts. Torque: 8.0 N·m {82 kgf·cm, 71 in·lbf} NOTICE:
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2. INSTALL BRAKE ACTUATOR WITH BRACKET
(a) Install the brake actuator with bracket to the body with the nut and 2 bolts. Torque: 19 N·m {194 kgf·cm, 14 ft·lbf} NOTICE:
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(b) Connect the brake actuator connector. NOTICE:
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(c) Temporarily tighten each brake line to the correct positions of the brake actuator with bracket as shown in the illustration. Text in Illustration
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(d) Using a union nut wrench, fully tighten 4 brake lines (A).
Text in Illustration
*a |
Torque Wrench Fulcrum Length |
Flare Nut A (10 mm) |
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Flare Nut B (12 mm) |
Torque:
Specified Tightening Torque :
15 N·m {155 kgf·cm, 11 ft·lbf}
HINT:
14 N*m (142 kgf*cm, 10 ft.*lbf)
(e) Using a union nut wrench, fully tighten 2 brake lines (B).
Torque:
Specified Tightening Torque :
20 N·m {199 kgf·cm, 14 ft·lbf}
HINT:
18 N*m (184 kgf*cm, 13 ft.*lbf)
(f) Install the clamp of the suction hose sub-assembly to the brake actuator bracket assembly. |
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3. INSTALL RADIATOR RESERVE TANK ASSEMBLY
(a) Install the radiator reserve tank assembly. |
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(b) Install the radiator reserve tank cap assembly.
4. FILL RESERVOIR WITH BRAKE FLUID
5. BLEED BRAKE MASTER CYLINDER
6. BLEED BRAKE LINE
7. INSPECT FLUID LEVEL IN RESERVOIR
8. INSPECT FOR BRAKE FLUID LEAK
9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page ).
10. PERFORM ENGINE VARIANT LEARNING
(See page )
11. INSPECT BRAKE ACTUATOR USING TECHSTREAM
(See page )
Dtc Check / Clear
DTC CHECK / CLEAR
1. CHECK DTC
(a) Connect the Techstream to the DLC3.
(b) Turn the ignition switch to ON.
(c) Turn the Techstream on.
(d) Read the DTCs by following the directions on the Techstream screen.
HINT:
Refer to the Techstream operator's m ...
Inspection
INSPECTION
PROCEDURE
1. INSPECT ENGINE COOLANT TEMPERATURE SENSOR
Text in Illustration
*1
Component without harness connected
(Engine Coolant Temperature Sensor)
*2
Temperature °C (°F)
*3
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Transfer Case Front Oil Seal(when Using The Engine Support Bridge)
Components
COMPONENTS
ILLUSTRATION
Replacement
REPLACEMENT
PROCEDURE
1. REMOVE TRANSFER ASSEMBLY
See page
2. REMOVE TRANSFER CASE FRONT OIL SEAL
(a) Using SST, remove the transfer case front oil seal from the transfer
case.
S ...