INSTALLATION
PROCEDURE
1. INSTALL HEATED OXYGEN SENSOR
2. INSTALL FRONT EXHAUST PIPE ASSEMBLY
(a) Using a vernier caliper, measure the free length of the compression springs. Minimum Free Length: 41.5 mm (1.63 in.) If the free length is less than the minimum, replace the compression spring. |
|
(b) Temporarily install a new gasket to the exhaust manifold converter sub-assembly.
(c) Using a plastic hammer and wooden block, tap in the gasket until its surface is flush with the exhaust manifold converter sub-assembly. Text in Illustration
NOTICE:
|
|
(d) Install the front exhaust pipe assembly to the exhaust manifold converter sub-assembly with the 2 bolts and 2 compression springs. Torque: 43 N·m {438 kgf·cm, 32 ft·lbf} |
|
(e) Connect the heated oxygen sensor connector.
3. INSTALL CENTER EXHAUST PIPE ASSEMBLY
(a) Install a new gasket to the center exhaust pipe assembly.
(b) Connect the center exhaust pipe assembly to the 2 exhaust pipe supports.
(c) Install the center exhaust pipe assembly to the front exhaust pipe assembly with the 2 bolts. Torque: 43 N·m {438 kgf·cm, 32 ft·lbf} |
|
4. INSTALL TAIL EXHAUST PIPE ASSEMBLY
(a) Using a vernier caliper, measure the free length of the compression springs. Minimum Free Length: 38.5 mm (1.52 in.) If the free length is less than the minimum, replace the compression spring. |
|
(b) Temporarily install a new gasket to the center exhaust pipe assembly.
(c) Using a plastic hammer and wooden block, tap in the gasket until its surface is flush with the center exhaust pipe assembly. Text in Illustration
NOTICE:
|
|
(d) Connect the tail exhaust pipe assembly to the 4 exhaust pipe supports.
(e) Install the tail exhaust pipe assembly to the center exhaust pipe assembly with the 2 bolts and 2 compression springs. Torque: 43 N·m {438 kgf·cm, 32 ft·lbf} |
|
5. INSTALL TAIL EXHAUST PIPE BAFFLE SUB-ASSEMBLY
(a) Align the cutout of the tail exhaust pipe baffle sub-assembly with the protrusion of the tail exhaust pipe assembly as shown in the illustration. Text in Illustration
|
|
(b) Using a plastic hammer, uniformly tap the tail exhaust pipe baffle sub-assembly onto the tail exhaust pipe assembly.
6. INSPECT FOR EXHAUST GAS LEAK
If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.
(a) Perform "Inspection After Repair" after repairing an exhaust gas leak (See
page ).
Inspection
INSPECTION
PROCEDURE
1. INSPECT FRONT DIFFERENTIAL CASE
(a) Using SST, rotate the front differential side gear as shown in the
illustration.
SST: 09528-52010
09528-05030
Standard:
The front differential side gear does not lock wh ...
System Diagram
SYSTEM DIAGRAM
Communication Table
Transmitting ECU (Transmitter)
Receiving ECU
Signal
Communication Method
Main body ECU (Driver side junction block assembly)
Certification ECU (Sm ...
Back Door Support
Components
COMPONENTS
ILLUSTRATION
Removal
REMOVAL
PROCEDURE
1. REMOVE BACK DOOR STAY ASSEMBLY
NOTICE:
Avoid touching the piston rod as much as possible to prevent foreign
matter from attaching to it. Be sure to hold the cylinder whil ...