INSTALLATION
PROCEDURE
1. INSTALL HEATED OXYGEN SENSOR
2. INSTALL FRONT EXHAUST PIPE ASSEMBLY
(a) Using a vernier caliper, measure the free length of the compression springs. Minimum Free Length: 41.5 mm (1.63 in.) If the free length is less than the minimum, replace the compression spring. |
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(b) Temporarily install a new gasket to the exhaust manifold converter sub-assembly.
(c) Using a plastic hammer and wooden block, tap in the gasket until its surface is flush with the exhaust manifold converter sub-assembly. Text in Illustration
NOTICE:
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(d) Install the front exhaust pipe assembly to the exhaust manifold converter sub-assembly with the 2 bolts and 2 compression springs. Torque: 43 N·m {438 kgf·cm, 32 ft·lbf} |
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(e) Connect the heated oxygen sensor connector.
3. INSTALL CENTER EXHAUST PIPE ASSEMBLY
(a) Install a new gasket to the center exhaust pipe assembly.
(b) Connect the center exhaust pipe assembly to the 2 exhaust pipe supports.
(c) Install the center exhaust pipe assembly to the front exhaust pipe assembly with the 2 bolts. Torque: 43 N·m {438 kgf·cm, 32 ft·lbf} |
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4. INSTALL TAIL EXHAUST PIPE ASSEMBLY
(a) Using a vernier caliper, measure the free length of the compression springs. Minimum Free Length: 38.5 mm (1.52 in.) If the free length is less than the minimum, replace the compression spring. |
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(b) Temporarily install a new gasket to the center exhaust pipe assembly.
(c) Using a plastic hammer and wooden block, tap in the gasket until its surface is flush with the center exhaust pipe assembly. Text in Illustration
NOTICE:
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(d) Connect the tail exhaust pipe assembly to the 4 exhaust pipe supports.
(e) Install the tail exhaust pipe assembly to the center exhaust pipe assembly with the 2 bolts and 2 compression springs. Torque: 43 N·m {438 kgf·cm, 32 ft·lbf} |
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5. INSTALL TAIL EXHAUST PIPE BAFFLE SUB-ASSEMBLY
(a) Align the cutout of the tail exhaust pipe baffle sub-assembly with the protrusion of the tail exhaust pipe assembly as shown in the illustration. Text in Illustration
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(b) Using a plastic hammer, uniformly tap the tail exhaust pipe baffle sub-assembly onto the tail exhaust pipe assembly.
6. INSPECT FOR EXHAUST GAS LEAK
If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.
(a) Perform "Inspection After Repair" after repairing an exhaust gas leak (See
page ).
Data List / Active Test
DATA LIST / ACTIVE TEST
1. DATA LIST
HINT:
Using the Techstream to read the Data List allows the values or states of switches,
sensors, actuators and other items to be read without removing any parts. This non-intrusive
inspection can be very useful bec ...
Removal
REMOVAL
PROCEDURE
1. PRECAUTION
(See page )
2. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD
3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-)
battery terminal to disab ...
Inspection
INSPECTION
PROCEDURE
1. INSPECT FRONT SHOCK ABSORBER ASSEMBLY
(a) Compress and extend the shock absorber rod 4 or more times.
Standard:
There is no abnormal resistance or sound and operation resistance is
normal.
HINT:
If there i ...