INSTALLATION
PROCEDURE
1. INSTALL HEATED OXYGEN SENSOR
2. INSTALL FRONT EXHAUST PIPE ASSEMBLY
(a) Using a vernier caliper, measure the free length of the compression springs. Minimum Free Length: 41.5 mm (1.63 in.) If the free length is less than the minimum, replace the compression spring. |
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(b) Temporarily install a new gasket to the exhaust manifold converter sub-assembly.
(c) Using a plastic hammer and wooden block, tap in the gasket until its surface is flush with the exhaust manifold converter sub-assembly. Text in Illustration
NOTICE:
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(d) Install the front exhaust pipe assembly to the exhaust manifold converter sub-assembly with the 2 bolts and 2 compression springs. Torque: 43 N·m {438 kgf·cm, 32 ft·lbf} |
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(e) Connect the heated oxygen sensor connector.
3. INSTALL CENTER EXHAUST PIPE ASSEMBLY
(a) Install a new gasket to the center exhaust pipe assembly.
(b) Connect the center exhaust pipe assembly to the 2 exhaust pipe supports.
(c) Install the center exhaust pipe assembly to the front exhaust pipe assembly with the 2 bolts. Torque: 43 N·m {438 kgf·cm, 32 ft·lbf} |
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4. INSTALL TAIL EXHAUST PIPE ASSEMBLY
(a) Using a vernier caliper, measure the free length of the compression springs. Minimum Free Length: 38.5 mm (1.52 in.) If the free length is less than the minimum, replace the compression spring. |
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(b) Temporarily install a new gasket to the center exhaust pipe assembly.
(c) Using a plastic hammer and wooden block, tap in the gasket until its surface is flush with the center exhaust pipe assembly. Text in Illustration
NOTICE:
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(d) Connect the tail exhaust pipe assembly to the 4 exhaust pipe supports.
(e) Install the tail exhaust pipe assembly to the center exhaust pipe assembly with the 2 bolts and 2 compression springs. Torque: 43 N·m {438 kgf·cm, 32 ft·lbf} |
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5. INSTALL TAIL EXHAUST PIPE BAFFLE SUB-ASSEMBLY
(a) Align the cutout of the tail exhaust pipe baffle sub-assembly with the protrusion of the tail exhaust pipe assembly as shown in the illustration. Text in Illustration
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(b) Using a plastic hammer, uniformly tap the tail exhaust pipe baffle sub-assembly onto the tail exhaust pipe assembly.
6. INSPECT FOR EXHAUST GAS LEAK
If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.
(a) Perform "Inspection After Repair" after repairing an exhaust gas leak (See
page ).
If a warning message is displayed
The multi-information display shows warnings of system malfunctions or incorrectly
performed operations. When a message is shown, perform corrections as indicated
in the message.
1. Master warning light
The master warning light comes on or flashes when ...
Removal
REMOVAL
PROCEDURE
1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable
is reconnected (See page ).
3. REMOVE FR ...
Motor Circuit Malfunction (C1521,C1531-C1534,C1554)
DESCRIPTION
If the power steering ECU detects these DTCs, it will shut off the motor relay
circuit (built into the power steering ECU) and stop power assist. However, power
assist continues if DTC C1533 or C1534 is stored.
DTC No.
D ...