DISASSEMBLY
PROCEDURE
1. REMOVE TRANSPONDER KEY ECU ASSEMBLY (w/ Engine Immobiliser System)
2. REMOVE NO. 1 FINISH PANEL MOUNTING BRACKET
(a) Remove the 2 bolts and 2 No. 1 finish panel mounting brackets as shown in the illustration. |
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3. REMOVE NO. 2 FINISH PANEL MOUNTING BRACKET
(a) Remove the bolt and No. 2 finish panel mounting bracket as shown in the illustration. |
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4. REMOVE NO. 3 AIR DUCT SUB-ASSEMBLY
(a) Disengage the 2 claws and guide, and remove the No. 3 air duct sub-assembly as shown in the illustration. |
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5. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY
(a) Disengage the 2 claws and guide, and remove the No. 2 air duct sub-assembly as shown in the illustration. |
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6. REMOVE AIR CONDITIONING HARNESS ASSEMBLY
(a) Disconnect each connector.
(b) Disengage each clamp and remove the air conditioning harness assembly.
7. REMOVE COOLER EXPANSION VALVE
(a) Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and cooler expansion valve. |
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8. REMOVE AIR CONDITIONING RADIATOR ASSEMBLY
(a) Remove the 6 screws. |
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(b) Disengage the guide and disconnect the wire harness. |
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(c) Disengage the 5 claws and remove the air conditioning radiator assembly from the blower assembly with cooler evaporator sub-assembly.
9. REMOVE COOLER EVAPORATOR SUB-ASSEMBLY
(a) Disengage the clamp and remove the cooler evaporator sub-assembly with the No. 1 cooler thermistor. |
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(b) Remove the 2 O-rings from the cooler evaporator sub-assembly. |
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10. REMOVE NO. 1 COOLER THERMISTOR
11. REMOVE ASPIRATOR PIPE
(a) Disengage the clamp. |
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(b) Disengage the 2 claws and remove the aspirator pipe.
12. REMOVE AIR MIX CONTROL SERVO MOTOR SUB-ASSEMBLY
(a) Remove the 2 screws and air mix control servo motor sub-assembly. |
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13. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY
(a) Disengage the 3 claws and remove the heater clamp. Text in Illustration
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(b) Remove the screw and clamp.
(c) Remove the heater radiator unit sub-assembly as shown in the illustration. NOTICE: Prepare a drain pan or cloth in case the cooling water leaks. |
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14. REMOVE AIR OUTLET CONTROL SERVO MOTOR SUB-ASSEMBLY
(a) Remove the 3 screws and air outlet control servo motor sub-assembly. |
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On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. INSPECT DISCHARGE HEADLIGHT BULB
NOTICE:
Confirm the following items before replacing a discharge headlight bulb. If a
malfunction is discovered and repaired, perform the inspection again to confirm
the repair.
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Disposal
DISPOSAL
CAUTION / NOTICE / HINT
CAUTION:
Before performing pre-disposal deployment of any SRS component, review and closely
follow all applicable environmental and hazardous material regulations. Pre-disposal
deployment may be considered hazardous mate ...
Test Mode Procedure
TEST MODE PROCEDURE
1. DESCRIPTION
HINT:
When using a chassis dynamometer, brake tester, etc. to perform a vehicle test,
activate test mode to avoid a "different tire diameter installed" incorrect judgment.
Test mode does not have a AWD paramet ...