REASSEMBLY
PROCEDURE
1. INSTALL AIR OUTLET CONTROL SERVO MOTOR SUB-ASSEMBLY
(a) Check that the slots, links and gears of the air outlet control servo motor sub-assembly are positioned in the correct orientation as shown in the illustration. |
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(b) Face the contact surfaces of the air outlet control servo motor sub-assembly and air conditioning radiator assembly for the air outlet control servo motor sub-assembly upward.
(c) Rotate the link of the air conditioning radiator assembly all the way to the left as shown in the illustration.
(d) Rotate the link of the air conditioning radiator assembly to the bottom as shown in the illustration and confirm that the mode switching duct hole is fully closed.
Text in Illustration
*a |
Mode Switching Duct Hole |
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(e) Rotate the lever of the air conditioning radiator assembly to the top as shown in the illustration.
(f) Rotate the link of the air conditioning radiator assembly to the in-line position as shown in the illustration.
Text in Illustration
*a |
In-line Position |
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(g) Wrap the upper and lower links with vinyl tape to hold them in the in-line position. Text in Illustration
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(h) Install the link of the air outlet control servo motor sub-assembly to the link guide pin (A) of the air conditioning radiator assembly as shown in the illustration.
Text in Illustration
*1 |
Guide |
*2 |
Air Outlet Control Servo Motor Sub-assembly |
*a |
Air Outlet Control Servo Motor Sub-assembly Slot |
*b |
Link Guide Pin (A) |
*c |
Link Guide Pin (B) |
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(i) Install the guide hole of the air outlet control servo motor sub-assembly to the guide pin of the air conditioning radiator assembly as shown in the illustration.
(j) Temporarily install the screw (up to 4 or 5 threads).
NOTICE:
(k) Lift the air outlet control servo motor sub-assembly slightly to create clearance. |
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(l) Move the air conditioning radiator assembly gear so that alignment holes of the air outlet control servo motor sub-assembly and air conditioning radiator assembly are aligned.
Text in Illustration
*a |
Air Outlet Control Servo Motor Sub-assembly Alignment Hole |
*b |
Air Conditioning Radiator Assembly Alignment Hole |
*c |
Air Conditioning Radiator Assembly Gear Alignment Hole |
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(m) Insert a screwdriver into the aligned holes as shown in the illustration. |
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(n) Make sure that all the links and gears are in the positions shown in the illustration.
Text in Illustration
*a |
Screwdriver is inserted into alignment holes. |
*b |
Link guide pin is inserted. |
*c |
Links is positioned to left side. |
*d |
Links is positioned at bottom. |
*e |
Each link guide pin is inserted in its air outlet control servo motor sub-assembly slot. |
*f |
Lever is positioned at top. |
*g |
Links are in-line. |
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(o) Push the loose fitting air outlet control servo motor sub-assembly into position. NOTICE:
HINT: Push the air outlet control servo motor sub-assembly until a click sound is heard. |
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(p) Remove the screwdriver.
(q) Fully install the top screw, and then install the air outlet control servo motor sub-assembly with the 2 remaining screws. |
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(r) Remove the vinyl tape.
2. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY
(a) Install the heater radiator unit sub-assembly as shown in the illustration. |
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(b) Install the clamp with the screw. Text in Illustration
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(c) Engage the 3 claws to install the heater clamp.
3. INSTALL AIR MIX CONTROL SERVO MOTOR SUB-ASSEMBLY
(a) Using the reference point, install the air mix control servo motor sub-assembly with the 2 screws. Text in Illustration
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4. INSTALL ASPIRATOR PIPE
(a) Engage the 2 claws and clamp to install the aspirator pipe. |
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5. INSTALL NO. 1 COOLER THERMISTOR
6. INSTALL COOLER EVAPORATOR SUB-ASSEMBLY
(a) Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces.
Compressor oil:
ND-OIL 8 or equivalent
(b) Install the 2 O-rings to the cooler evaporator sub-assembly. NOTICE: Keep the O-rings and O-ring fitting surfaces free from dirt or any foreign objects. |
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(c) Engage the clamp and install the cooler evaporator sub-assembly with the No. 1 cooler thermistor. |
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7. INSTALL AIR CONDITIONING RADIATOR ASSEMBLY
(a) Engage the 5 claws. |
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(b) Engage the guide and connect the wire harness.
(c) Install the air conditioning radiator assembly to the blower assembly with cooler evaporator sub-assembly with the 6 screws. |
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8. INSTALL COOLER EXPANSION VALVE
(a) Using a 4 mm hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts. Torque: 3.5 N·m {36 kgf·cm, 31 in·lbf} |
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9. INSTALL AIR CONDITIONING HARNESS ASSEMBLY
(a) Connect each connector.
(b) Engage each clamp to install the air conditioning harness assembly.
10. INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY
(a) Engage the guide and 2 claws to install the No. 2 air duct sub-assembly as shown in the illustration. |
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11. INSTALL NO. 3 AIR DUCT SUB-ASSEMBLY
(a) Engage the guide and 2 claws to install the No. 3 air duct sub-assembly as shown in the illustration. |
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12. INSTALL NO. 2 FINISH PANEL MOUNTING BRACKET
(a) Install the No. 2 finish panel mounting bracket with the bolt as shown in the illustration. Torque: 9.8 N·m {100 kgf·cm, 87 in·lbf} |
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13. INSTALL NO. 1 FINISH PANEL MOUNTING BRACKET
(a) Install the 2 No. 1 finish panel mounting brackets with the 2 bolts as shown in the illustration. Torque: 9.8 N·m {100 kgf·cm, 87 in·lbf} |
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14. INSTALL TRANSPONDER KEY ECU ASSEMBLY (w/ Engine Immobiliser System)
Coolant Thermostat (Coolant Temperature Below Thermostat Regulating Temperature)
(P0128)
DESCRIPTION
HINT:
This DTC relates to the thermostat.
This DTC is stored when the engine coolant temperature does not reach 75°C (167°F)
despite sufficient engine warm-up time having elapsed.
DTC No.
DTC Detection Condition
...
Rear Sensor Communication Malfunction (C1AED)
DESCRIPTION
This DTC is stored when there is an open or short circuit in the communication
line between the rear sensors and the ECU, or when there is a malfunction in a rear
sensor.
DTC No.
DTC Detection Condition
Troubl ...
Installation
INSTALLATION
CAUTION / NOTICE / HINT
HINT:
Use the same procedure for the RH side and LH side.
The following procedure is for the LH side.
The rear speed sensor is a component of the rear axle hub and bearing
assembly. If the sensor malf ...