Toyota Venza: Disassembly

Toyota Venza Service Manual / 2gr-fe Battery / Charging / Generator / Disassembly

DISASSEMBLY

PROCEDURE

1. REMOVE GENERATOR REAR END COVER

(a) Remove the 3 nuts and generator rear end cover.

2. REMOVE TERMINAL INSULATOR

(a) Remove the terminal insulator from the generator coil.

3. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

(a) Remove the 2 screws and brush holder from the generator coil.

4. REMOVE GENERATOR COIL ASSEMBLY

(a) Remove the 4 bolts.

(b) Using SST, remove the generator coil assembly.

Text in Illustration

*1	Turn
*2	Hold

SST: 09950-40011

09951-04020

09952-04010

09953-04020

09954-04010

09955-04071

09957-04010

09958-04011

5. REMOVE GENERATOR CLUTCH PULLEY

(a) Using a screwdriver, remove the generator pulley cap.

NOTICE:

Do not reuse the generator pulley cap.

(b) Mount the generator drive end frame in a vise tightly.

Text in Illustration

*1	SST (A)
*2	SST (B)

SST: 09820-63021

(d) Place the rotor shaft end into SST (A).

Text in Illustration

*1	Rotor Shaft
*2	SST (A)

(e) Fit SST (B) to the clutch pulley.

Text in Illustration

*1	Clutch Pulley
*2	SST (B)
*3	SST (A)

(f) Loosen the pulley by turning SST (B) in the direction shown in the illustration.

Text in Illustration

*1	SST (B)
*2	SST (A)

NOTICE:

Check that the drive end frame is secured in the vise tightly.
Hold SST (A) tightly during the operation.

(g) Remove SST from the generator assembly.

(h) Remove the clutch pulley from the rotor shaft.

6. REMOVE GENERATOR ROTOR ASSEMBLY

(a) Remove the generator rotor assembly.

Removal

REMOVAL PROCEDURE 1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL NOTICE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page ). 2. RE ...

Inspection

INSPECTION PROCEDURE 1. INSPECT GENERATOR CLUTCH PULLEY (a) Hold the generator rotor using SST, and turn the clutch pulley clockwise to check that the outer ring locks. SST: 09820 ...

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