DISASSEMBLY
PROCEDURE
1. REMOVE INTAKE VALVE
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(a) Using SST and wooden blocks, compress the compression spring and remove the valve spring retainer locks. SST: 09202-70020 09202-00010 |
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(b) Remove the retainer, compression spring and valve.
HINT:
Arrange the removed parts in the correct order.
2. REMOVE EXHAUST VALVE
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(a) Using SST and wooden blocks, compress the compression spring and remove the valve spring retainer locks. SST: 09202-70020 09202-00010 |
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(b) Remove the retainer, compression spring and valve.
HINT:
Arrange the removed parts in the correct order.
3. REMOVE VALVE STEM OIL SEAL
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(a) Using needle-nose pliers, remove the oil seals. |
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4. REMOVE VALVE SPRING SEAT
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(a) Using compressed air and a Magnet Hand, remove the valve spring seat by blowing air onto it. |
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5. REMOVE NO. 1 STRAIGHT SCREW PLUG
NOTICE:
If water leaks from the No. 1 screw plug or the plug is corroded, replace it.
(a) Using a 10 mm hexagon wrench, remove the 3 screw plugs and 3 gaskets.
6. REMOVE NO. 2 STRAIGHT SCREW PLUG
NOTICE:
If water leaks from the No. 2 screw plug or the plug is corroded, replace it.
(a) Using a 14 mm hexagon wrench, remove the screw plug and gasket.
7. REMOVE STUD BOLT
NOTICE:
If a stud bolt is deformed or its threads are damaged, replace it.
Components
InspectionInstallation
INSTALLATION
PROCEDURE
1. INSTALL NO. 2 COOLING FAN MOTOR
(a) Install the No. 2 cooling fan motor with the 3 screws.
Torque:
w/o Towing package :
2.6 N·m {26 kgf·cm, 23 in·lbf}
w/ Towing package :
3.9 N·m {40 kgf·cm, 35 in ...
How To Proceed With Troubleshooting
HOW TO PROCEED WITH TROUBLESHOOTING
1. OPERATION FLOW
HINT:
Perform troubleshooting in accordance with the procedure below. The following
is an outline of basic troubleshooting procedure. Confirm the troubleshooting procedure
for the circuit you are wor ...
Purge Valve
Components
COMPONENTS
ILLUSTRATION
Inspection
INSPECTION
PROCEDURE
1. INSPECT NO. 1 VACUUM SWITCHING VALVE ASSEMBLY
(a) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Te ...