DISASSEMBLY
PROCEDURE
1. REMOVE INTAKE VALVE
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(a) Using SST and wooden blocks, compress the compression spring and remove the valve spring retainer locks. SST: 09202-70020 09202-00010 |
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(b) Remove the retainer, compression spring and valve.
HINT:
Arrange the removed parts in the correct order.
2. REMOVE EXHAUST VALVE
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(a) Using SST and wooden blocks, compress the compression spring and remove the valve spring retainer locks. SST: 09202-70020 09202-00010 |
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(b) Remove the retainer, compression spring and valve.
HINT:
Arrange the removed parts in the correct order.
3. REMOVE VALVE STEM OIL SEAL
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(a) Using needle-nose pliers, remove the oil seals. |
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4. REMOVE VALVE SPRING SEAT
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(a) Using compressed air and a Magnet Hand, remove the valve spring seat by blowing air onto it. |
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5. REMOVE NO. 1 STRAIGHT SCREW PLUG
NOTICE:
If water leaks from the No. 1 screw plug or the plug is corroded, replace it.
(a) Using a 10 mm hexagon wrench, remove the 3 screw plugs and 3 gaskets.
6. REMOVE NO. 2 STRAIGHT SCREW PLUG
NOTICE:
If water leaks from the No. 2 screw plug or the plug is corroded, replace it.
(a) Using a 14 mm hexagon wrench, remove the screw plug and gasket.
7. REMOVE STUD BOLT
NOTICE:
If a stud bolt is deformed or its threads are damaged, replace it.
Components
InspectionInstallation
INSTALLATION
PROCEDURE
1. INSTALL THERMOSTAT
(a) Install a new gasket to the thermostat.
(b) Install the thermostat with the jiggle valve facing upward.
HINT:
The jiggle valve may be set to within 10° on either side of the prescribed
...
Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL FRONT SEAT WIRE RH (for Front Passenger Side)
(a) Engage each clamp and install the front seat wire RH.
2. INSTALL OCCUPANT CLASSIFICATION ECU (for Front Passenger Side)
3. INSTALL SEAT POSITION SENSOR
4. INSTALL SEA ...
Installation
INSTALLATION
PROCEDURE
1. INSTALL THROTTLE BODY ASSEMBLY
(a) Install a new gasket to the intake manifold.
(b) Install the fuel tube bracket with the bolt.
Torque:
7.5 N·m {76 kgf ...