Components
COMPONENTS
ILLUSTRATION
Removal
REMOVAL
PROCEDURE
1. REMOVE BACK DOOR STAY ASSEMBLY
NOTICE:
(a) Using a screwdriver, remove the stop ring along the groove. HINT: Tape the screwdriver tip before use. Text in Illustration
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(b) Release the ball joint and remove the back door stay assembly.
NOTICE:
Remove the back door stay assembly while supporting the back door by hand.
2. REMOVE BACK DOOR LOWER DAMPER STAY BRACKET
(a) Remove the 2 bolts and back door lower damper stay bracket. |
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3. REMOVE BACK DOOR UPPER DAMPER STAY BRACKET
(a) Remove the 2 bolts and back door upper damper stay bracket. |
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Disposal
DISPOSAL
PROCEDURE
1. DISPOSE OF BACK DOOR STAY ASSEMBLY
(a) Secure the back door stay assembly horizontally in a vise with the piston rod pulled out.
(b) Wear safety glasses. Use a metal saw to slowly cut a groove between A and B shown in the illustration to release the gas. Standard Dimension: a 80.0 mm (3.150 in.) NOTICE: Although the gas inside the back door stay assembly is colorless, odorless and harmless, metal debris may scatter. Therefore, cover the back door stay assembly with a piece of cloth or other material. |
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Installation
INSTALLATION
PROCEDURE
1. INSTALL BACK DOOR UPPER DAMPER STAY BRACKET
(a) Clean the threaded portion on the vehicle body with a non-residue solvent.
(b) Apply adhesive to the threads of the 2 bolts.
Adhesive:
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
(c) Install the back door upper damper stay bracket with the 2 bolts. Torque: 8.0 N·m {82 kgf·cm, 71 in·lbf} |
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2. INSTALL BACK DOOR LOWER DAMPER STAY BRACKET
(a) Clean the threaded portion on the vehicle body with a non-residue solvent.
(b) Apply adhesive to the threads of the 2 bolts.
Adhesive:
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
(c) Install the back door lower damper stay bracket with the 2 bolts. Torque: 8.0 N·m {82 kgf·cm, 71 in·lbf} |
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3. INSTALL BACK DOOR STAY ASSEMBLY
NOTICE:
(a) When reusing the back door stay assembly:
(1) Install the 2 stop rings to the back door stay assembly. |
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(b) Install the back door stay assembly. NOTICE: Install the back door stay assembly while supporting the back door by hand. |
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(c) Check that the back door stay assembly is engaged in the ball joint and that the back door stay assembly cannot be pulled out.
Diagnostic Trouble Code Chart
DIAGNOSTIC TROUBLE CODE CHART
NOTICE:
Turn the ignition switch off before removing any parts.
HINT:
If no malfunction is found when inspecting parts, inspect the skid control
ECU and ground points for poor connections.
If a trouble code is ...
Problem Symptoms Table
PROBLEM SYMPTOMS TABLE
HINT:
Use the table below to help determine the cause of problem symptoms.
If multiple suspected areas are listed, the potential causes of the symptoms
are listed in order of probability in the "Suspected Area" ...
Installation
INSTALLATION
PROCEDURE
1. INSTALL NO. 1 COOLER THERMISTOR
(a) Install the No. 1 cooler thermistor as shown in the illustration.
Part
Length
A
34.3 mm
...