Components
COMPONENTS
ILLUSTRATION
Removal
REMOVAL
PROCEDURE
1. REMOVE BACK DOOR STAY ASSEMBLY
NOTICE:
(a) Using a screwdriver, remove the stop ring along the groove. HINT: Tape the screwdriver tip before use. Text in Illustration
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(b) Release the ball joint and remove the back door stay assembly.
NOTICE:
Remove the back door stay assembly while supporting the back door by hand.
2. REMOVE BACK DOOR LOWER DAMPER STAY BRACKET
(a) Remove the 2 bolts and back door lower damper stay bracket. |
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3. REMOVE BACK DOOR UPPER DAMPER STAY BRACKET
(a) Remove the 2 bolts and back door upper damper stay bracket. |
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Disposal
DISPOSAL
PROCEDURE
1. DISPOSE OF BACK DOOR STAY ASSEMBLY
(a) Secure the back door stay assembly horizontally in a vise with the piston rod pulled out.
(b) Wear safety glasses. Use a metal saw to slowly cut a groove between A and B shown in the illustration to release the gas. Standard Dimension: a 80.0 mm (3.150 in.) NOTICE: Although the gas inside the back door stay assembly is colorless, odorless and harmless, metal debris may scatter. Therefore, cover the back door stay assembly with a piece of cloth or other material. |
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Installation
INSTALLATION
PROCEDURE
1. INSTALL BACK DOOR UPPER DAMPER STAY BRACKET
(a) Clean the threaded portion on the vehicle body with a non-residue solvent.
(b) Apply adhesive to the threads of the 2 bolts.
Adhesive:
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
(c) Install the back door upper damper stay bracket with the 2 bolts. Torque: 8.0 N·m {82 kgf·cm, 71 in·lbf} |
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2. INSTALL BACK DOOR LOWER DAMPER STAY BRACKET
(a) Clean the threaded portion on the vehicle body with a non-residue solvent.
(b) Apply adhesive to the threads of the 2 bolts.
Adhesive:
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
(c) Install the back door lower damper stay bracket with the 2 bolts. Torque: 8.0 N·m {82 kgf·cm, 71 in·lbf} |
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3. INSTALL BACK DOOR STAY ASSEMBLY
NOTICE:
(a) When reusing the back door stay assembly:
(1) Install the 2 stop rings to the back door stay assembly. |
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(b) Install the back door stay assembly. NOTICE: Install the back door stay assembly while supporting the back door by hand. |
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(c) Check that the back door stay assembly is engaged in the ball joint and that the back door stay assembly cannot be pulled out.
Brake
General Maintenance
GENERAL MAINTENANCE
PROCEDURE
1. INSPECT BRAKE LINE PIPES AND HOSES
HINT:
Work in a well-lighted area. Turn the front wheels fully to the right or left
before beginning the inspection.
(a) Using a mirror, check the entire circum ...
Installation
INSTALLATION
PROCEDURE
1. INSTALL WINDSHIELD WIPER MOTOR ASSEMBLY
(a) Using a T30 "TORX" socket wrench, install the windshield wiper motor
assembly with the 2 bolts.
Torque:
7.5 N·m {76 kgf·cm, 66 in·lbf}
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Installation
INSTALLATION
PROCEDURE
1. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH
(a) Align the splines of the shaft and install the drive shaft assembly
LH using a brass bar and a hammer.
NOTICE:
Set the shaft snap ring with the opening fac ...