REASSEMBLY
PROCEDURE
1. INSTALL GENERATOR ROTOR ASSEMBLY
(a) Place the generator drive end frame on the generator pulley. |
|
(b) Install the generator rotor to the generator drive end frame.
(c) Place the washer on the generator rotor. |
|
2. INSTALL GENERATOR COIL ASSEMBLY
(a) Using a 21 mm socket wrench and a press, slowly press in the generator coil. Text in Illustration
|
|
(b) Install the 4 bolts. Torque: 5.9 N·m {60 kgf·cm, 52 in·lbf} |
|
3. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY
(a) While pushing the 2 brushes into the generator brush holder, insert a 1.0 mm (0.0394 in.) pin into the generator brush holder. Text in Illustration
|
|
(b) Install the generator brush holder with the 2 screws. Text in Illustration
Torque: 1.8 N·m {18 kgf·cm, 16 in·lbf} |
|
(c) Pull the pin out of the generator brush holder.
4. INSTALL GENERATOR REAR END COVER
(a) Install the terminal insulator onto the generator coil assembly. |
|
(b) Install the generator rear end cover with the 3 nuts. Torque: 4.6 N·m {47 kgf·cm, 41 in·lbf} |
|
5. INSTALL GENERATOR PULLEY WITH CLUTCH
(a) Temporarily install the generator pulley by hand.
(b) Mount the generator in a vise.
(c) Install SST (A) and (B) to the generator pulley as shown in the illustration. Text in Illustration
SST: 09820-63021 |
|
(d) Using a wrench to hold SST (A), turn SST (B) clockwise to tighten the generator pulley. Text in Illustration
Torque: without SST : 80 N·m {816 kgf·cm, 59 ft·lbf} with SST : 58 N·m {591 kgf·cm, 43 ft·lbf} NOTICE:
|
|
(e) Check that the generator pulley rotates smoothly.
6. INSTALL GENERATOR PULLEY CAP
(a) Install a new generator pulley cap to the pulley. |
|
On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. CHECK BATTERY CONDITION
NOTICE:
If the battery is weak or if the engine is difficult to start, perform the following
procedure.
(a) Check the battery for damage and deformation. If severe damage, deformation
or leaka ...
Installation
INSTALLATION
PROCEDURE
1. INSTALL POWER BACK DOOR UNIT ASSEMBLY
(a) Install the power back door unit with the 4 bolts.
Torque:
13 N·m {133 kgf·cm, 10 ft·lbf}
(b) Connect the connector.
2. ...
Installation
INSTALLATION
PROCEDURE
1. INSTALL DRIVE MONITOR SWITCH
(a) Engage the 4 claws to install the driver monitor switch.
2. INSTALL RADIO AND DISPLAY RECEIVER ASSEMBLY WITH BRACKET (for Radio and Display ...