REASSEMBLY
PROCEDURE
1. INSTALL GENERATOR ROTOR ASSEMBLY
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(a) Place the generator drive end frame on the generator pulley. |
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(b) Install the generator rotor to the generator drive end frame.
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(c) Place the washer on the generator rotor. |
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2. INSTALL GENERATOR COIL ASSEMBLY
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(a) Using a 21 mm socket wrench and a press, slowly press in the generator coil. Text in Illustration
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(b) Install the 4 bolts. Torque: 5.9 N·m {60 kgf·cm, 52 in·lbf} |
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3. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY
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(a) While pushing the 2 brushes into the generator brush holder, insert a 1.0 mm (0.0394 in.) pin into the generator brush holder. Text in Illustration
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(b) Install the generator brush holder with the 2 screws. Text in Illustration
Torque: 1.8 N·m {18 kgf·cm, 16 in·lbf} |
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(c) Pull the pin out of the generator brush holder.
4. INSTALL GENERATOR REAR END COVER
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(a) Install the terminal insulator onto the generator coil assembly. |
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(b) Install the generator rear end cover with the 3 nuts. Torque: 4.6 N·m {47 kgf·cm, 41 in·lbf} |
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5. INSTALL GENERATOR PULLEY WITH CLUTCH
(a) Temporarily install the generator pulley by hand.
(b) Mount the generator in a vise.
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(c) Install SST (A) and (B) to the generator pulley as shown in the illustration. Text in Illustration
SST: 09820-63021 |
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(d) Using a wrench to hold SST (A), turn SST (B) clockwise to tighten the generator pulley. Text in Illustration
Torque: without SST : 80 N·m {816 kgf·cm, 59 ft·lbf} with SST : 58 N·m {591 kgf·cm, 43 ft·lbf} NOTICE:
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(e) Check that the generator pulley rotates smoothly.
6. INSTALL GENERATOR PULLEY CAP
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(a) Install a new generator pulley cap to the pulley. |
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Inspection
InstallationIf the shift lever cannot be shifted from “P”
If the shift lever cannot be shifted with your foot on the brake, there may
be a problem with the shift lock system (a system to prevent accidental operation
of the shift lever). Have the vehicle inspected by your Toyota dealer immediately.
The following ...
On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY OPERATION
(a) Apply the parking brake.
(b) Turn the ignition switch to ON.
(c) Depress the brake pedal and check that the engine starts when the shift lever
is in N or P, b ...
Hood
Release the lock from the inside of the vehicle to open the hood.
Pull the hood release lever.
The hood will pop up slightly.
Lift the hood catch and lift the hood.
Hold the hood open by inserting the supporting rod into the slot.
CAUTION
- P ...