REASSEMBLY
PROCEDURE
1. INSTALL GENERATOR ROTOR ASSEMBLY
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(a) Place the generator drive end frame on the generator pulley. |
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(b) Install the generator rotor to the generator drive end frame.
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(c) Place the washer on the generator rotor. |
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2. INSTALL GENERATOR COIL ASSEMBLY
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(a) Using a 21 mm socket wrench and a press, slowly press in the generator coil. Text in Illustration
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(b) Install the 4 bolts. Torque: 5.9 N·m {60 kgf·cm, 52 in·lbf} |
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3. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY
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(a) While pushing the 2 brushes into the generator brush holder, insert a 1.0 mm (0.0394 in.) pin into the generator brush holder. Text in Illustration
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(b) Install the generator brush holder with the 2 screws. Text in Illustration
Torque: 1.8 N·m {18 kgf·cm, 16 in·lbf} |
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(c) Pull the pin out of the generator brush holder.
4. INSTALL GENERATOR REAR END COVER
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(a) Install the terminal insulator onto the generator coil assembly. |
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(b) Install the generator rear end cover with the 3 nuts. Torque: 4.6 N·m {47 kgf·cm, 41 in·lbf} |
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5. INSTALL GENERATOR PULLEY WITH CLUTCH
(a) Temporarily install the generator pulley by hand.
(b) Mount the generator in a vise.
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(c) Install SST (A) and (B) to the generator pulley as shown in the illustration. Text in Illustration
SST: 09820-63021 |
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(d) Using a wrench to hold SST (A), turn SST (B) clockwise to tighten the generator pulley. Text in Illustration
Torque: without SST : 80 N·m {816 kgf·cm, 59 ft·lbf} with SST : 58 N·m {591 kgf·cm, 43 ft·lbf} NOTICE:
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(e) Check that the generator pulley rotates smoothly.
6. INSTALL GENERATOR PULLEY CAP
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(a) Install a new generator pulley cap to the pulley. |
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Inspection
InstallationBrake Switch "A" Circuit (P0571)
DESCRIPTION
When the brake pedal is depressed, the stop light switch assembly sends a signal
to the ECM. When the ECM receives this signal, it cancels the cruise control. The
fail-safe function operates to enable normal driving even if there is a malfunct ...
Battery
- Battery exterior
Make sure that the battery terminals are not corroded and that there are no loose
connections, cracks, or loose clamps.
1. Terminals
2. Hold-down clamp
- Before recharging
When recharging, the battery produces hydrogen g ...
Random / Multiple Cylinder Misfire Detected (P0300-P0304)
DESCRIPTION
When the engine misfires, high concentrations of hydrocarbons (HC) enter the
exhaust gas. Extremely high hydrocarbon concentration levels can cause an increase
in exhaust emission levels. Extremely high concentrations of hydrocarbons can also ...