REASSEMBLY
PROCEDURE
1. INSTALL GENERATOR ROTOR ASSEMBLY
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(a) Place the generator drive end frame on the generator pulley. |
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(b) Install the generator rotor to the generator drive end frame.
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(c) Place the washer on the generator rotor. |
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2. INSTALL GENERATOR COIL ASSEMBLY
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(a) Using a 21 mm socket wrench and a press, slowly press in the generator coil. Text in Illustration
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(b) Install the 4 bolts. Torque: 5.9 N·m {60 kgf·cm, 52 in·lbf} |
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3. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY
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(a) While pushing the 2 brushes into the generator brush holder, insert a 1.0 mm (0.0394 in.) pin into the generator brush holder. Text in Illustration
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(b) Install the generator brush holder with the 2 screws. Text in Illustration
Torque: 1.8 N·m {18 kgf·cm, 16 in·lbf} |
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(c) Pull the pin out of the generator brush holder.
4. INSTALL GENERATOR REAR END COVER
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(a) Install the terminal insulator onto the generator coil assembly. |
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(b) Install the generator rear end cover with the 3 nuts. Torque: 4.6 N·m {47 kgf·cm, 41 in·lbf} |
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5. INSTALL GENERATOR PULLEY WITH CLUTCH
(a) Temporarily install the generator pulley by hand.
(b) Mount the generator in a vise.
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(c) Install SST (A) and (B) to the generator pulley as shown in the illustration. Text in Illustration
SST: 09820-63021 |
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(d) Using a wrench to hold SST (A), turn SST (B) clockwise to tighten the generator pulley. Text in Illustration
Torque: without SST : 80 N·m {816 kgf·cm, 59 ft·lbf} with SST : 58 N·m {591 kgf·cm, 43 ft·lbf} NOTICE:
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(e) Check that the generator pulley rotates smoothly.
6. INSTALL GENERATOR PULLEY CAP
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(a) Install a new generator pulley cap to the pulley. |
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Inspection
InstallationSystem Diagram
SYSTEM DIAGRAM
Communication Table
Transmitting ECU
Receiving ECU
Signal
Communication Method
Air Conditioning Control Assembly
Air Conditioning Amplifier Assembly
Rear windo ...
Inspection
INSPECTION
PROCEDURE
1. INSPECT COMPRESSOR WITH PULLEY (SOLENOID VALVE)
(a) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection
Condition
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Removal
REMOVAL
PROCEDURE
1. REMOVE REAR SEAT HEADREST ASSEMBLY
2. REMOVE REAR SEAT INNER TRACK BRACKET COVER
3. REMOVE REAR SEAT OUTER TRACK BRACKET COVER
4. DISCONNECT REAR SEAT NO. 2 RECLINING CONTROL CABLE SUB-ASSEMBLY
5. REMOVE REAR SEAT ASSEMBL ...