REASSEMBLY
PROCEDURE
1. INSTALL GENERATOR ROTOR ASSEMBLY
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(a) Place the generator drive end frame on the generator pulley. |
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(b) Install the generator rotor to the generator drive end frame.
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(c) Place the washer on the generator rotor. |
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2. INSTALL GENERATOR COIL ASSEMBLY
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(a) Using a 21 mm socket wrench and a press, slowly press in the generator coil. Text in Illustration
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(b) Install the 4 bolts. Torque: 5.9 N·m {60 kgf·cm, 52 in·lbf} |
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3. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY
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(a) While pushing the 2 brushes into the generator brush holder, insert a 1.0 mm (0.0394 in.) pin into the generator brush holder. Text in Illustration
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(b) Install the generator brush holder with the 2 screws. Text in Illustration
Torque: 1.8 N·m {18 kgf·cm, 16 in·lbf} |
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(c) Pull the pin out of the generator brush holder.
4. INSTALL GENERATOR REAR END COVER
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(a) Install the terminal insulator onto the generator coil assembly. |
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(b) Install the generator rear end cover with the 3 nuts. Torque: 4.6 N·m {47 kgf·cm, 41 in·lbf} |
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5. INSTALL GENERATOR PULLEY WITH CLUTCH
(a) Temporarily install the generator pulley by hand.
(b) Mount the generator in a vise.
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(c) Install SST (A) and (B) to the generator pulley as shown in the illustration. Text in Illustration
SST: 09820-63021 |
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(d) Using a wrench to hold SST (A), turn SST (B) clockwise to tighten the generator pulley. Text in Illustration
Torque: without SST : 80 N·m {816 kgf·cm, 59 ft·lbf} with SST : 58 N·m {591 kgf·cm, 43 ft·lbf} NOTICE:
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(e) Check that the generator pulley rotates smoothly.
6. INSTALL GENERATOR PULLEY CAP
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(a) Install a new generator pulley cap to the pulley. |
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Inspection
InstallationReassembly
REASSEMBLY
PROCEDURE
1. INSTALL NO. 1 CENTER SUPPORT BEARING ASSEMBLY
(a) Set the No. 1 center support bearing on the intermediate shaft as
shown in the illustration.
NOTICE:
Make sure to install the bearing in the correct position.
...
Installation
INSTALLATION
PROCEDURE
1. INSTALL REAR DOOR UPPER WINDOW FRAME MOULDING
(a) Engage the guide and install the rear door upper window frame moulding
to the door frame.
(b) Using an air riveter or ...
Disassembly
DISASSEMBLY
PROCEDURE
1. INSPECT CONNECTING ROD THRUST CLEARANCE
(a) Using a dial indicator, measure the thrust clearance while moving
the connecting rod back and forth.
Standard thrust clearance:
0.160 to 0.512 mm (0.00630 to 0.0202 i ...