REASSEMBLY
PROCEDURE
1. INSTALL GENERATOR ROTOR ASSEMBLY
|
(a) Place the generator drive end frame on the generator pulley. |
|
(b) Install the generator rotor to the generator drive end frame.
|
(c) Place the washer on the generator rotor. |
|
2. INSTALL GENERATOR COIL ASSEMBLY
|
(a) Using a 21 mm socket wrench and a press, slowly press in the generator coil. Text in Illustration
|
|
|
(b) Install the 4 bolts. Torque: 5.9 N·m {60 kgf·cm, 52 in·lbf} |
|
3. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY
|
(a) While pushing the 2 brushes into the generator brush holder, insert a 1.0 mm (0.0394 in.) pin into the generator brush holder. Text in Illustration
|
|
|
(b) Install the generator brush holder with the 2 screws. Text in Illustration
Torque: 1.8 N·m {18 kgf·cm, 16 in·lbf} |
|
(c) Pull the pin out of the generator brush holder.
4. INSTALL GENERATOR REAR END COVER
|
(a) Install the terminal insulator onto the generator coil assembly. |
|
|
(b) Install the generator rear end cover with the 3 nuts. Torque: 4.6 N·m {47 kgf·cm, 41 in·lbf} |
|
5. INSTALL GENERATOR PULLEY WITH CLUTCH
(a) Temporarily install the generator pulley by hand.
(b) Mount the generator in a vise.
|
(c) Install SST (A) and (B) to the generator pulley as shown in the illustration. Text in Illustration
SST: 09820-63021 |
|
|
(d) Using a wrench to hold SST (A), turn SST (B) clockwise to tighten the generator pulley. Text in Illustration
Torque: without SST : 80 N·m {816 kgf·cm, 59 ft·lbf} with SST : 58 N·m {591 kgf·cm, 43 ft·lbf} NOTICE:
|
|
(e) Check that the generator pulley rotates smoothly.
6. INSTALL GENERATOR PULLEY CAP
|
(a) Install a new generator pulley cap to the pulley. |
|
Inspection
InstallationPush Switch / Key Unlock Warning Switch Malfunction (B2780)
DESCRIPTION
This DTC is stored if the transponder key ECU assembly does not detect that the
unlock warning switch assembly is ON even when the ignition switch is ON. Under
normal conditions, the unlock warning switch assembly is ON when the ignition switc ...
IG Power Supply Voltage Malfunction (C1551)
DESCRIPTION
The power steering ECU distinguishes the ignition switch status as ON or off
through the IG power source circuit.
DTC No.
DTC Detection Condition
Trouble Area
C1551
IG power source ci ...
Removal
REMOVAL
PROCEDURE
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable
is reconnected (See page ).
2. REMOVE RADIATOR RESERVE TANK ASSEMBLY
(a) Remove t ...