Toyota Venza manuals

Toyota Venza: Installation

INSTALLATION

PROCEDURE

1. TEMPORARILY TIGHTEN COMPRESSOR AND MAGNETIC CLUTCH

(a) Temporarily install the compressor and magnetic clutch and bracket with the 4 bolts.


2. INSTALL COMPRESSOR AND MAGNETIC CLUTCH

(a) Install the compressor and magnetic clutch and bracket with the 4 bolts.

Torque:

25 N·m {255 kgf·cm, 18 ft·lbf}

NOTICE:

Tighten the bolts in the order shown in the illustration to install the compressor and magnetic clutch.


(b) Engage each clamp.


(c) Connect each connector.

3. CONNECT SUCTION HOSE SUB-ASSEMBLY

(a) Remove the attached vinyl tape from the hose.

(b) Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.

Compressor oil:

ND-OIL 8 or equivalent

(c) Install the O-ring onto the suction hose sub-assembly.

NOTICE:

Keep the O-ring and O-ring fitting surfaces free from dirt or any foreign objects.

(d) Install the suction hose sub-assembly onto the compressor and magnetic clutch with the bolt.

Torque:

9.8 N·m {100 kgf·cm, 87 in·lbf}


4. CONNECT COOLER REFRIGERANT DISCHARGE HOSE

(a) Remove the attached vinyl tape from the hose.

(b) Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.

Compressor oil:

ND-OIL 8 or equivalent

(c) Install the O-ring onto the discharge hose.

NOTICE:

Keep the O-ring and O-ring fitting surfaces free from dirt or any foreign objects.

(d) Install the cooler refrigerant discharge hose onto the compressor and magnetic clutch with the bolt.

Torque:

9.8 N·m {100 kgf·cm, 87 in·lbf}


5. INSTALL RADIATOR ASSEMBLY AND FAN ASSEMBLY WITH MOTOR


6. INSTALL COOLER CONDENSER ASSEMBLY


7. CONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY


8. CONNECT COOLER REFRIGERANT DISCHARGE HOSE


9. INSTALL UPPER RADIATOR SUPPORT


10. CONNECT OUTLET OIL COOLER HOSE


11. CONNECT INLET OIL COOLER HOSE


12. INSTALL NO. 2 RADIATOR HOSE


13. CONNECT NO. 1 RADIATOR HOSE


14. CONNECT OUTLET RESERVE TANK HOSE


15. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY


16. INSTALL HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch)


17. INSTALL HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch)


18. INSTALL LOW PITCHED HORN ASSEMBLY


19. INSTALL HIGH PITCHED HORN ASSEMBLY


20. INSTALL INLET NO. 1 AIR CLEANER


21. INSTALL BATTERY


22. INSTALL AIR CLEANER CASE


23. INSTALL AIR CLEANER CAP WITH HOSE


24. INSTALL INLET NO. 2 AIR CLEANER


25. INSTALL RADIATOR GRILLE


26. INSTALL V-RIBBED BELT


27. INSTALL FRONT FENDER APRON RH

28. INSTALL FRONT FENDER LINER RH

29. INSTALL FRONT WHEEL RH


30. ADD ENGINE COOLANT


31. ADD AUTOMATIC TRANSAXLE FLUID

for U660F: (See page )


for U660E: (See page )


32. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page ).


33. CHARGE WITH REFRIGERANT


34. WARM UP ENGINE


35. INSPECT FOR REFRIGERANT LEAK


36. INSPECT FOR COOLANT LEAK


37. INSTALL V-BANK COVER SUB-ASSEMBLY


38. INSTALL COOL AIR INTAKE DUCT SEAL


39. INSTALL NO. 2 ENGINE UNDER COVER

40. INSTALL NO. 1 ENGINE UNDER COVER

41. INSPECT HOOD SUB-ASSEMBLY


42. ADJUST HOOD SUB-ASSEMBLY


Inspection
INSPECTION PROCEDURE 1. INSPECT COMPRESSOR AND MAGNETIC CLUTCH (A/C LOCK SENSOR) (a) Measure the resistance according to the value(s) in the table below. Standard Resistance: ...

Reassembly
REASSEMBLY PROCEDURE 1. INSTALL MAGNETIC CLUTCH ASSEMBLY (a) Install the magnetic clutch stator while aligning the protrusion on the stator with the notch on the air compressor assem ...

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