REASSEMBLY
PROCEDURE
1. INSTALL MAGNETIC CLUTCH ASSEMBLY
(a) Install the magnetic clutch stator while aligning the protrusion on the stator with the notch on the air compressor assembly as shown in the illustration. |
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(b) Engage the clamp. |
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(c) Install the bracket with the screw.
(d) Connect the connector.
(e) Using a snap ring expander, install a new snap ring with the chamfered side facing up. Text in Illustration
NOTICE: Take care not to damage the seal cover of the bearing when installing the snap ring. |
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(f) Using a snap ring expander, install the magnetic clutch rotor and a new snap ring with the chamfered side facing up. Text in Illustration
NOTICE:
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(g) Install the magnetic clutch washers and magnetic clutch hub.
NOTICE:
Do not change the combination of the magnetic clutch washers used before disassembly.
(h) Using SST, hold the magnetic clutch hub and install the bolt. SST: 09985-00270 Torque: 18 N·m {184 kgf·cm, 13 ft·lbf} NOTICE: Make sure that there is no foreign matter or oil on the compressor shaft, bolt and clutch hub. |
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2. INSPECT MAGNETIC CLUTCH CLEARANCE
(a) Set the dial indicator to the magnetic clutch hub. |
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(b) Connect a positive (+) lead from the battery to terminal 1 of the magnetic clutch connector, and a negative (-) lead to the ground wire. Turn the magnetic clutch on and off and measure the clearance.
Standard clearance:
0.26 to 0.60 mm (0.0103 to 0.0236 in.)
If the measured value is not within the standard range, remove the magnetic clutch hub and adjust it with magnetic clutch washers.
NOTICE:
Adjustment should be performed with 3 or less magnetic clutch washers.
(c) Remove the compressor and magnetic clutch from the vise.
3. ADJUST COMPRESSOR OIL LEVEL
(a) When replacing the compressor and magnetic clutch with a new one, gradually discharge the refrigerant from the service valve, and drain the following amount of oil from the new compressor and magnetic clutch before installation. Standard: (Oil capacity inside the new compressor and magnetic clutch: 130 + 15 cc (4.4 + 0.51 fl.oz.) ) - (Remaining oil amount in the removed compressor and magnetic clutch) = (Oil amount to be removed from the new compressor when replacing) NOTICE:
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Engine coolant
The coolant level is satisfactory if it is between the “F” and “L” lines on the
reservoir when the engine is cold.
1. Reservoir cap
2. Full
3. Low
If the level is on or below the “L” line, add coolant up to the “F” line.
- If the ...
Diagnosis System
DIAGNOSIS SYSTEM
1. CHECK DLC3
(a) Check the DLC3 (See page ).
2. FUNCTION OF P/S WARNING LIGHT
(a) When a malfunction is detected in the power steering system, the P/S warning
light on the accessory meter comes on to inform the driver of the malfunctio ...
Wireless Door Lock Tuner Circuit Malfunction (B1242)
DESCRIPTION
The door control receiver is used to receive electrical waves relating to the
entry functions of the smart key system. The certification ECU (smart key ECU assembly)
decodes the requested smart key system operation by identifying a key code ba ...