Toyota Venza: Disassembly

Toyota Venza Service Manual / U660e Automatic Transmission / Transaxle / Differential Case / Disassembly

DISASSEMBLY

PROCEDURE

1. REMOVE FRONT TRANSAXLE CASE OIL SEAL

(a) Using SST, remove the front transaxle case oil seal from the transaxle housing.

SST: 09308-00010

2. REMOVE TRANSAXLE CASE OIL SEAL

(a) Using SST, remove the transaxle case oil seal from the transaxle case sub-assembly.

SST: 09308-00010

3. INSPECT FRONT DIFFERENTIAL CASE

4. INSPECT FRONT DIFFERENTIAL SIDE GEAR THRUST AMOUNT

5. REMOVE FRONT DIFFERENTIAL RING GEAR

(a) Put matchmarks on the front differential ring gear and front differential case.

Text in Illustration

Matchmark

(b) Remove the 12 bolts from the front differential ring gear.

6. REMOVE FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN

(a) Secure the front differential case in a vise between aluminum plates.

NOTICE:

Do not overtighten the vise.

(b) Using a 5 mm pin punch and a hammer, remove the front differential pinion shaft straight pin from the front differential case.

7. REMOVE FRONT NO. 1 DIFFERENTIAL PINION SHAFT

(a) Remove the front No. 1 differential pinion shaft from the front differential case.

8. INSPECT FRONT DIFFERENTIAL PINION BACKLASH

9. REMOVE FRONT DIFFERENTIAL SIDE GEAR

(a) Install SST as shown in the illustration and tighten it.

Text in Illustration

Turn

Hold

SST: 09528-52010

09528-05010

09953-05010

NOTICE:

Do not overtighten SST, as doing so will damage the front differential side gears, conical springs, front No. 1 differential side gear thrust washers and front differential case.

HINT:

Tighten SST until there is clearance between the front differential pinions and front differential side gears.
When removing the front differential pinions, do not overtighten SST, as it is necessary to rotate the front differential side gears.

(b) Install SST as shown in the illustration, rotate the front differential side gear, and then remove the 2 front differential pinions and 2 front differential pinion thrust washers from the front differential case.

Text in Illustration

Turn

SST: 09528-52010

09528-05030

NOTICE:

Do not drop the front differential pinion and front differential pinion thrust washer.

(c) Remove SST from the front differential case, and then remove the 2 front differential side gears, 2 front No. 1 differential side gear thrust washers and 2 conical springs from the front differential case.

Text in Illustration

*1	Front Differential Side Gear
*2	Conical Spring
*3	Front No. 1 Differential Side Gear Thrust Washer

NOTICE:

Do not drop the front differential side gear, front No. 1 differential side gear thrust washer or conical spring.

10. REMOVE FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING

(a) Using SST, remove the front differential case front tapered roller bearing (inner race) from the front differential case.

Text in Illustration

*a	Turn
*b	Hold

SST: 09950-00020

SST: 09950-00030

SST: 09950-40011

09957-04010

SST: 09950-60010

09951-00480

(b) Using SST, remove the front differential case front tapered roller bearing (outer race) and shim from the transaxle housing.

SST: 09308-00010

11. REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING

(a) Using SST, remove the front differential case rear tapered roller bearing (inner race) from the front differential case.

Text in Illustration

*a	Turn
*b	Hold

SST: 09950-00020

SST: 09950-00030

SST: 09950-40011

09957-04010

SST: 09950-60010

09951-00480

(b) Using SST, remove the front differential case rear tapered roller bearing (outer race) from the transaxle case sub-assembly.

SST: 09308-00010

Components

COMPONENTS ILLUSTRATION ILLUSTRATION ...

Inspection

INSPECTION PROCEDURE 1. INSPECT FRONT DIFFERENTIAL CASE (a) Using SST, rotate the front differential side gear as shown in the illustration. SST: 09528-52010 09528-05030 Sta ...

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