On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. INSPECT TRANSFER OIL
(a) Remove the No. 1 transfer case plug and gasket. |
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(b) Check that the oil level is between 0 and 5 mm (0 and 0.197 in.) from the bottom lip of the case plug hole. NOTICE:
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(c) Check for oil leakage if the oil level is low.
(d) Install a new gasket onto the No. 1 transfer case plug and then tighten the plug.
Torque:
49 N·m {500 kgf·cm, 36 ft·lbf}
2. ADJUST TRANSFER OIL
(a) Remove the No. 1 transfer case plug and gasket.
(b) Add oil until the oil level is between 0 and 5 mm (0 and 0.197 in.) from the bottom lip of the case plug hole.
NOTICE:
HINT:
Oil grade:
API GL-5
Viscosity:
Above 0°F(-18°C): SAE 90
Below 0°F(-18°C): SAE 80W or 80W-90
Capacity:
0.8 liters (0.84 US qts, 0.70 lmp.qts)
(c) After waiting for approximately 5 minutes, recheck the oil level.
(d) Install a new gasket onto the No. 1 transfer case plug and then tighten the plug.
Torque:
49 N·m {500 kgf·cm, 36 ft·lbf}
Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE MAGNETIC CLUTCH ASSEMBLY
(a) Place the compressor and magnetic clutch in a vise.
(b) Using SST, hold the magnetic clutch hub.
SST: 09985-00270
(c) Remove the bolt, ...
Installation
INSTALLATION
PROCEDURE
1. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY
(a) Install the No. 3 parking brake cable assembly with the bolt and 4 nuts.
Torque:
Nut (A) :
5.4 N·m {55 kgf·cm, 48 in·lbf}
Nut (B) :
6.0 N·m {61 kgf·cm, 53 in·lbf}
Bolt ...
Installation
INSTALLATION
PROCEDURE
1. INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY
(a) Insert the front end of the front door outside handle assembly into
the front door outside handle frame.
(b) Insert the r ...