Toyota Venza manuals

Toyota Venza: Removal

REMOVAL

CAUTION / NOTICE / HINT

NOTICE:

Release the vacuum from the booster by depressing the brake pedal several times. Then remove the brake master cylinder from the brake booster.

PROCEDURE

1. DRAIN BRAKE FLUID

NOTICE:

If brake fluid leaks onto any painted surface, immediately wash it off.

2. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (for 1AR-FE)


3. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (for 2GR-FE)


4. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

5. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY

(a) Disconnect the connector and disengage the clamp.


(b) Using a union nut wrench, disconnect the 2 brake lines from the front brake tube way.

NOTICE:

  • Do not damage or deform the brake lines during removal procedure.
  • Do not allow any foreign matter into the brake lines.

(c) Using a union nut wrench, disconnect the 2 brake lines and remove the No. 1 front brake tube from the brake master cylinder sub-assembly.

NOTICE:

  • Do not damage or deform the brake lines during removal procedure.
  • Do not allow any foreign matter into the brake lines.

(d) Remove the 2 nuts, front brake tube way and brake master cylinder sub-assembly from the brake booster assembly.

NOTICE:

  • Do not hold the master cylinder by the piston. (Hold the master cylinder by its body or its reservoir when carrying it.)
  • Do not pull out the master cylinder piston.
  • Do not strike or pinch the master cylinder piston, and do not cause any damage to the master cylinder piston by any other means.
  • When installing the master cylinder to the brake booster, or when removing the master cylinder from the brake booster, make sure that the master cylinder is kept horizontal or its tip faces downward (the piston faces upward) to prevent the master cylinder piston from falling out.
  • Do not allow any foreign matter to contaminate the master cylinder piston. If any foreign matter gets on the piston, remove it by using a piece of cloth and then apply an even layer of lithium soap base glycol grease around the circumference (sliding part) of the piston.
  • Do not use any other types of grease.

(e) Remove the O-ring from the brake master cylinder sub-assembly.

Disassembly
DISASSEMBLY PROCEDURE 1. REMOVE BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY (a) Mount the brake master cylinder sub-assembly in a vise. NOTICE: Place aluminum plates on the vise to prevent damage to ...

Installation
INSTALLATION PROCEDURE 1. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY NOTICE: When install a new brake master cylinder sub-assembly, remove the protectors from the piston and outlet ports. (a) I ...

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