REMOVAL
PROCEDURE
1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable
is reconnected (See page
).
3. REMOVE FRONT WHEEL RH
4. REMOVE NO. 1 ENGINE UNDER COVER
5. REMOVE NO. 2 ENGINE UNDER COVER
6. SEPARATE FRONT FENDER LINER RH
7. REMOVE FRONT FENDER APRON RH
8. REMOVE V-RIBBED BELT
9. DRAIN ENGINE COOLANT
10. REMOVE V-BANK COVER SUB-ASSEMBLY
11. REMOVE COOL AIR INTAKE DUCT SEAL
12. REMOVE RADIATOR GRILLE
13. REMOVE INLET NO. 2 AIR CLEANER
14. REMOVE AIR CLEANER CAP WITH HOSE
15. REMOVE AIR CLEANER CASE
16. REMOVE BATTERY
17. REMOVE INLET NO. 1 AIR CLEANER
18. REMOVE LOW PITCHED HORN ASSEMBLY
19. REMOVE HIGH PITCHED HORN ASSEMBLY
20. REMOVE HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch)
21. REMOVE HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch)
22. REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY
23. DISCONNECT OUTLET RESERVE TANK HOSE
24. DISCONNECT NO. 1 RADIATOR HOSE
25. REMOVE NO. 2 RADIATOR HOSE
26. DISCONNECT INLET OIL COOLER HOSE
27. DISCONNECT OUTLET OIL COOLER HOSE
28. REMOVE UPPER RADIATOR SUPPORT
29. DISCONNECT COOLER REFRIGERANT DISCHARGE HOSE
30. DISCONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY
31. REMOVE COOLER CONDENSER ASSEMBLY
32. REMOVE RADIATOR ASSEMBLY AND FAN ASSEMBLY WITH MOTOR
33. DISCONNECT COOLER REFRIGERANT DISCHARGE HOSE
|
(a) Remove the bolt and disconnect the cooler refrigerant discharge hose from the compressor and magnetic clutch. |
|
(b) Remove the O-ring from the discharge hose.
NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.
34. DISCONNECT SUCTION HOSE SUB-ASSEMBLY
|
(a) Remove the bolt and disconnect the suction hose sub-assembly from the compressor and magnetic clutch. |
|
(b) Remove the O-ring from the suction hose sub-assembly.
NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.
35. REMOVE COMPRESSOR AND MAGNETIC CLUTCH
|
(a) Disengage each clamp. |
|
(b) Disconnect each connector.
|
(c) Remove the 4 bolts, bracket, and the compressor and magnetic clutch. |
|
Components
DisassemblyRemoval
REMOVAL
PROCEDURE
1. REMOVE NO. 1 ENGINE UNDER COVER
2. REMOVE NO. 2 ENGINE UNDER COVER
3. DRAIN ENGINE COOLANT
4. REMOVE COOL AIR INTAKE DUCT SEAL
5. REMOVE INLET AIR CLEANER ASSEMBLY
6. REMOVE RADIATOR GRILLE
7. REMOVE LOW PITCHED HORN AS ...
Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL NO. 2 STEERING RACK BOOT
(a) Apply lithium soap base glycol grease to the inside of the small
opening of a new No. 2 steering rack boot.
(b) Install the No. 2 ste ...
Transfer Case Front Oil Seal(for Rh Side)
Components
COMPONENTS
ILLUSTRATION
Replacement
REPLACEMENT
PROCEDURE
1. DRAIN TRANSFER OIL
(a) Remove the transfer drain plug and gasket to drain the transfer oil.
(b) Install a new gasket and the transfer drain plug.
Torque:
49 N·m {500 kgf ...