REMOVAL
CAUTION / NOTICE / HINT
NOTICE:
When disconnecting the steering intermediate shaft assembly and pinion shaft of steering gear assembly, be sure to place matchmarks before servicing.
PROCEDURE
1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
2. SECURE STEERING WHEEL
(a) Secure the steering wheel with the seat belt in order to prevent it from rotating. HINT: This operation is necessary to prevent damage to the spiral cable. |
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3. REMOVE FRONT WHEELS
4. SEPARATE STEERING INTERMEDIATE SHAFT ASSEMBLY
(a) Remove the bolt and slide the steering intermediate shaft assembly. NOTICE: Do not separate the steering intermediate shaft assembly from the steering link assembly. |
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(b) Put matchmarks on the steering intermediate shaft assembly and steering link assembly. Text in Illustration
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(c) Separate the steering intermediate shaft assembly from the steering link assembly.
5. SEPARATE TIE ROD ASSEMBLY LH
(a) Remove the cotter pin and nut. |
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(b) Install SST to the tie rod end. SST: 09960-20010 09961-02060 NOTICE: Make sure that the upper ends of the tie rod end and SST are aligned. |
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(c) Using SST, separate the tie rod end from the steering knuckle.
Text in Illustration
*1 |
Tie the string without allowing for any slack. |
*2 |
Place the wrench here. |
*3 |
Turn |
SST: 09960-20010
09961-02010
CAUTION:
Apply grease to the threads and end of the SST bolt.
NOTICE:
6. SEPARATE TIE ROD ASSEMBLY RH
HINT:
Perform the same procedure as for the LH side.
7. REMOVE FRONT FRAME ASSEMBLY (When Using the Engine Support Bridge)
(See page )
8. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE (When Not Using the Engine Support Bridge)
(See page )
9. SEPARATE FRONT NO. 1 STABILIZER BRACKET LH
(a) Remove the 2 bolts and separate the front No. 1 stabilizer bracket LH. |
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10. SEPARATE FRONT NO. 1 STABILIZER BRACKET RH
HINT:
Perform the same procedure as for the LH side.
11. REMOVE FRONT STABILIZER BAR WITH BRACKET
(a) Remove the front stabilizer bar with bracket from the front frame assembly.
12. REMOVE STEERING LINK ASSEMBLY
(a) Remove the 2 bolts, 2 nuts and steering link assembly. NOTICE: Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured. |
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13. REMOVE TIE ROD ASSEMBLY LH
(a) Put matchmarks on the tie rod assembly LH and steering rack end sub-assembly. Text in Illustration
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(b) Loosen the lock nut, and remove the tie rod assembly LH and lock nut.
14. REMOVE TIE ROD ASSEMBLY RH
HINT:
Perform the same procedure as for the LH side.
Removal
REMOVAL
CAUTION / NOTICE / HINT
HINT:
Use the same procedure for the RH side and LH side.
The procedure listed below is for the LH side.
PROCEDURE
1. PRECAUTION
CAUTION:
Be sure to read Precaution thoroughly before servicing (See page
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Operation Check
OPERATION CHECK
1. CHECK BASIC OPERATION
(a) Conditions necessary for the power back door to open:
The power back door main switch is off (switch is not pressed).
The back door is unlocked (except wireless operation).
The vehicle speed is 3 k ...
Reassembly
REASSEMBLY
PROCEDURE
1. INSTALL GENERATOR ROTOR ASSEMBLY
(a) Place the drive end frame on the clutch pulley.
(b) Install the generator rotor assembly to the drive end frame.
2. INSTALL GENERATOR CL ...