REMOVAL
CAUTION / NOTICE / HINT
NOTICE:
Do not remove the oil pump or oil pump relief valve from the timing chain cover sub-assembly.
PROCEDURE
1. INSTALL ENGINE ON ENGINE STAND
(See page )
2. REMOVE IGNITION COIL ASSEMBLY
3. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY
4. REMOVE CRANKSHAFT POSITION SENSOR
5. REMOVE CRANKSHAFT PULLEY
6. REMOVE ENGINE MOUNTING BRACKET RH
(a) Remove the 5 bolts and engine mounting bracket RH. |
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7. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY
8. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY
(a) Remove the 17 bolts and 2 nuts. |
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(b) Remove the timing chain cover sub-assembly by prying between the timing chain cover sub-assembly and cylinder head, camshaft housing, cylinder block and stiffening crankcase with a screwdriver as shown in the illustration.
NOTICE:
Be careful not to damage the contact surfaces of the cylinder head, camshaft housing, cylinder block, stiffening crankcase and timing chain cover sub-assembly.
HINT:
Tape the screwdriver tip before use.
(c) Remove the 2 oil pump gaskets and oil hole cover gasket from the stiffening crankcase. |
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9. REMOVE TIMING CHAIN COVER OIL SEAL
(a) Using a screwdriver and wooden block, pry out the timing chain cover oil seal. NOTICE: Do not damage the surface of the timing chain cover oil seal press fit hole. HINT: Tape the screwdriver tip before use. |
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Data List / Active Test
DATA LIST / ACTIVE TEST
1. DATA LIST
HINT:
Using the Techstream to read the Data List allows the values or states of switches,
sensors, actuators and other items to be read without removing any parts. This non-intrusive
inspection can be very useful bec ...
On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. INSPECT SPEEDOMETER
(a) Check the operation.
(1) Using a speedometer tester (calibrated chassis dynamometer), check the speedometer
indication according to the table below.
Reference:
Chassis Dynamometer In ...
Installation
INSTALLATION
PROCEDURE
1. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH
(a) Align the splines of the shaft and install the drive shaft assembly
LH using a brass bar and a hammer.
NOTICE:
Set the shaft snap ring with the opening fac ...