INSTALLATION
PROCEDURE
1. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY
(a) Apply a light coat of engine oil to 2 new oil pump gaskets and new oil hole cover gasket. |
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(b) Install the 2 new oil pump gaskets and new oil hole cover gasket to the stiffening crankcase.
(c) Align the drive rotor spline and the crankshaft timing sprocket as shown in the illustration. |
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(d) Apply seal packing in a line to the timing chain cover sub-assembly as shown in the following illustration.
Seal packing:
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent.
Seal Packing Application Chart:
Area |
Seal Packing Diameter (Round) |
Distance from Edge of Cover to Center of Seal Packing |
Seal Packing Application Length |
---|---|---|---|
Seal Packing Dimension (Flat) |
|||
Dashed Line |
2.5 to 3.5 mm (0.0984 to 0.138 in.) |
2.5 mm (0.0984 in.) |
- |
- |
|||
A - A |
2.5 to 3.5 mm (0.0984 to 0.138 in.) |
2.5 mm (0.0984 in.) |
- |
- |
|||
B - B |
5.0 mm (0.197 in.) |
3.0 mm (0.118 in.) |
28 mm (1.10 in.) |
7.0 mm (0.276 in.) or more wide and 3.0 mm (0.118 in.) or more thick |
|||
C - C |
7.0 mm (0.276 in.) |
5.0 mm (0.197 in.) |
25 mm (0.984 in.) |
13.0 mm (0.512 in.) or more wide and 3.0 mm (0.118 in.) or more thick |
|||
D - D |
5.0 mm (0.197 in.) |
3.0 mm (0.118 in.) |
26 mm (1.02 in.) |
7.0 mm (0.276 in.) or more wide and 3.0 mm (0.118 in.) or more thick |
|||
E |
3.0 mm (0.118 in.) |
3.0 mm (0.118 in.) |
- |
- |
NOTICE:
(e) Temporarily install the timing chain cover sub-assembly with the 17 bolts and 2 nuts. Bolt Length:
NOTICE: Make sure there is no oil on the bolts. If there is oil on the bolts, clean them before installing them. |
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(f) Tighten the 17 bolts and 2 nuts in several steps, in the sequence shown in the illustration. Torque: for bolt 1, 2, 3 and 4 : 55 N·m {561 kgf·cm, 41 ft·lbf} except bolt 1, 2, 3 and 4 : 21 N·m {214 kgf·cm, 15 ft·lbf} |
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2. INSTALL ENGINE MOUNTING BRACKET RH
(a) Install the engine mounting bracket RH, and install the 5 bolts in the order shown in the illustration. Torque: for bolt 1, 2 and 3 : 55 N·m {561 kgf·cm, 41 ft·lbf} for bolt 4 and 5 : 21 N·m {214 kgf·cm, 15 ft·lbf} NOTICE: After applying seal packing to the timing chain cover sub-assembly, install the engine mounting bracket RH within 10 minutes. |
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3. INSTALL TIMING CHAIN COVER OIL SEAL
4. INSTALL CRANKSHAFT PULLEY
5. INSTALL CRANKSHAFT POSITION SENSOR
6. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY
7. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY
8. INSTALL IGNITION COIL ASSEMBLY
9. REMOVE ENGINE STAND
(See page )
Door Courtesy Switch Circuit
DESCRIPTION
When an additional transponder key is registered, the transponder key ECU assembly
detects the front door courtesy light switch assembly (for driver side) open/close
condition, and enters the key registration mode.
WIRING DIAGRAM
CAUTION / ...
SRS Warning Light Remains ON
DESCRIPTION
The SRS warning light is located on the combination meter assembly.
When the SRS is normal, the SRS warning light comes on for approximately 6 seconds
after the ignition switch is turned from off to ON, and then goes off automatically.
If ther ...
Data List / Active Test
DATA LIST / ACTIVE TEST
1. DATA LIST
NOTICE:
In the table below, the values listed under "Normal Condition" are reference
values. Do not depend solely on these reference values when deciding whether a part
is faulty or not.
HINT:
Using the T ...