INSTALLATION
PROCEDURE
1. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY
(a) Apply a light coat of engine oil to 2 new oil pump gaskets and new oil hole cover gasket. |
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(b) Install the 2 new oil pump gaskets and new oil hole cover gasket to the stiffening crankcase.
(c) Align the drive rotor spline and the crankshaft timing sprocket as shown in the illustration. |
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(d) Apply seal packing in a line to the timing chain cover sub-assembly as shown in the following illustration.
Seal packing:
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent.
Seal Packing Application Chart:
Area |
Seal Packing Diameter (Round) |
Distance from Edge of Cover to Center of Seal Packing |
Seal Packing Application Length |
---|---|---|---|
Seal Packing Dimension (Flat) |
|||
Dashed Line |
2.5 to 3.5 mm (0.0984 to 0.138 in.) |
2.5 mm (0.0984 in.) |
- |
- |
|||
A - A |
2.5 to 3.5 mm (0.0984 to 0.138 in.) |
2.5 mm (0.0984 in.) |
- |
- |
|||
B - B |
5.0 mm (0.197 in.) |
3.0 mm (0.118 in.) |
28 mm (1.10 in.) |
7.0 mm (0.276 in.) or more wide and 3.0 mm (0.118 in.) or more thick |
|||
C - C |
7.0 mm (0.276 in.) |
5.0 mm (0.197 in.) |
25 mm (0.984 in.) |
13.0 mm (0.512 in.) or more wide and 3.0 mm (0.118 in.) or more thick |
|||
D - D |
5.0 mm (0.197 in.) |
3.0 mm (0.118 in.) |
26 mm (1.02 in.) |
7.0 mm (0.276 in.) or more wide and 3.0 mm (0.118 in.) or more thick |
|||
E |
3.0 mm (0.118 in.) |
3.0 mm (0.118 in.) |
- |
- |
NOTICE:
(e) Temporarily install the timing chain cover sub-assembly with the 17 bolts and 2 nuts. Bolt Length:
NOTICE: Make sure there is no oil on the bolts. If there is oil on the bolts, clean them before installing them. |
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(f) Tighten the 17 bolts and 2 nuts in several steps, in the sequence shown in the illustration. Torque: for bolt 1, 2, 3 and 4 : 55 N·m {561 kgf·cm, 41 ft·lbf} except bolt 1, 2, 3 and 4 : 21 N·m {214 kgf·cm, 15 ft·lbf} |
|
2. INSTALL ENGINE MOUNTING BRACKET RH
(a) Install the engine mounting bracket RH, and install the 5 bolts in the order shown in the illustration. Torque: for bolt 1, 2 and 3 : 55 N·m {561 kgf·cm, 41 ft·lbf} for bolt 4 and 5 : 21 N·m {214 kgf·cm, 15 ft·lbf} NOTICE: After applying seal packing to the timing chain cover sub-assembly, install the engine mounting bracket RH within 10 minutes. |
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3. INSTALL TIMING CHAIN COVER OIL SEAL
4. INSTALL CRANKSHAFT PULLEY
5. INSTALL CRANKSHAFT POSITION SENSOR
6. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY
7. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY
8. INSTALL IGNITION COIL ASSEMBLY
9. REMOVE ENGINE STAND
(See page )
ABS Control System Malfunction (43)
DESCRIPTION
This DTC is output when the VSC system detects a malfunction in the ABS control
system.
DTC Code
DTC Detection Condition
Trouble Area
43
Malfunction in the ABS control system.
...
Installation
INSTALLATION
PROCEDURE
1. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG
(a) Temporarily tighten the front disc brake bleeder plug.
HINT:
Fully tighten the front disc brake bleeder plug after bleeding any air left in
the system.
(b) Install the fron ...
Problem Symptoms Table
PROBLEM SYMPTOMS TABLE
HINT:
Use the table below to help determine the cause of problem symptoms.
If multiple suspected areas are listed, the potential causes of the symptoms
are listed in order of probability in the "Suspected Area" ...