INSTALLATION
PROCEDURE
1. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH
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(a) Align the splines of the shaft and install the drive shaft assembly LH using a brass bar and a hammer. NOTICE:
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(b) Apply a total of 0.1 to 0.3g (0.00353 to 0.0105 oz.) of Toyota Body Grease W to the 8 areas shown in the illustration.
Text in Illustration
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Toyota Body Grease W |
NOTICE:
Do not apply grease to the serrations or installation hole of the front speed sensor.
2. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (for 2WD)
(a) Install the front drive shaft assembly RH.
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(b) Install the bearing bracket hole snap ring and a new bolt. Torque: 32 N·m {330 kgf·cm, 24 ft·lbf} NOTICE:
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(c) Apply a total of 0.1 to 0.3g (0.00353 to 0.0105 oz.) of Toyota Body Grease W to the 8 areas shown in the illustration.
Text in Illustration
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Toyota Body Grease W |
NOTICE:
Do not apply grease to the serrations or installation hole of the front speed sensor.
3. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (for AWD)
(a) Install the front drive shaft assembly RH.
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(b) Install the bearing bracket hole snap ring and a new bolt. Torque: 32 N·m {330 kgf·cm, 24 ft·lbf} NOTICE:
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(c) Apply a total of 0.1 to 0.3g (0.00353 to 0.0105 oz.) of Toyota Body Grease W to the 8 areas shown in the illustration.
Text in Illustration
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Toyota Body Grease W |
NOTICE:
Do not apply grease to the serrations or installation hole of the front speed sensor.
4. INSTALL FRONT AXLE ASSEMBLY
5. INSTALL FRONT LOWER SUSPENSION ARM
6. CONNECT TIE ROD ASSEMBLY
7. INSTALL FRONT SPEED SENSOR
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(a) Install the front speed sensor and front flexible hose with the bolt. Torque: 19 N·m {194 kgf·cm, 14 ft·lbf} NOTICE:
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(b) Install the front speed sensor to the steering knuckle with the bolt. Torque: 8.5 N·m {87 kgf·cm, 75 in·lbf} NOTICE:
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8. INSTALL FRONT STABILIZER LINK ASSEMBLY
9. INSTALL FRONT AXLE SHAFT NUT
(a) Clean the threaded parts on the front drive shaft and a new front axle shaft nut using a non-residue solvent.
HINT:
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(b) Install the new front axle shaft nut. Torque: 294 N·m {2998 kgf·cm, 217 ft·lbf} |
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(c) Using a chisel and hammer, stake the front axle shaft nut.
10. INSTALL FRONT WHEELS
Torque:
103 N·m {1050 kgf·cm, 76 ft·lbf}
11. ADD TRANSFER OIL (for AWD)
12. ADJUST TRANSFER OIL (for AWD)
13. ADD AUTOMATIC TRANSAXLE FLUID
HINT:
14. ADJUST FRONT WHEEL ALIGNMENT
HINT:
(See page
)
15. CHECK ABS SPEED SENSOR SIGNAL
HINT:
(See page
)
ReassemblyTransmission Wire(when Using The Engine Support Bridge)
Components
COMPONENTS
ILLUSTRATION
Installation
INSTALLATION
PROCEDURE
1. INSTALL TRANSMISSION WIRE
(a) Coat the O-ring with ATF.
(b) Coat the bolt with ATF.
(c) Install the transmission ...
Pcv Valve
Components
COMPONENTS
ILLUSTRATION
Removal
REMOVAL
PROCEDURE
1. REMOVE INTAKE MANIFOLD
(a) Remove the intake manifold (See page ).
2. REMOVE VENTILATION VALVE SUB-ASSEMBLY
(a) Disconnect the No. 2 ventilation hose from the ventilatio ...
BUS IC Communication Malfunction (B1497/97)
DESCRIPTION
The air conditioning harness connects the A/C amplifier and each servo. The A/C
amplifier supplies power and sends operation instructions to each servo through
the air conditioning harness. Each servo sends the damper position information to
...