INSTALLATION
PROCEDURE
1. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH
(a) Align the splines of the shaft and install the drive shaft assembly LH using a brass bar and a hammer. NOTICE:
|
|
(b) Apply a total of 0.1 to 0.3g (0.00353 to 0.0105 oz.) of Toyota Body Grease W to the 8 areas shown in the illustration.
Text in Illustration
Toyota Body Grease W |
NOTICE:
Do not apply grease to the serrations or installation hole of the front speed sensor.
2. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (for 2WD)
(a) Install the front drive shaft assembly RH.
(b) Install the bearing bracket hole snap ring and a new bolt. Torque: 32 N·m {330 kgf·cm, 24 ft·lbf} NOTICE:
|
|
(c) Apply a total of 0.1 to 0.3g (0.00353 to 0.0105 oz.) of Toyota Body Grease W to the 8 areas shown in the illustration.
Text in Illustration
Toyota Body Grease W |
NOTICE:
Do not apply grease to the serrations or installation hole of the front speed sensor.
3. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (for AWD)
(a) Install the front drive shaft assembly RH.
(b) Install the bearing bracket hole snap ring and a new bolt. Torque: 32 N·m {330 kgf·cm, 24 ft·lbf} NOTICE:
|
|
(c) Apply a total of 0.1 to 0.3g (0.00353 to 0.0105 oz.) of Toyota Body Grease W to the 8 areas shown in the illustration.
Text in Illustration
Toyota Body Grease W |
NOTICE:
Do not apply grease to the serrations or installation hole of the front speed sensor.
4. INSTALL FRONT AXLE ASSEMBLY
5. INSTALL FRONT LOWER SUSPENSION ARM
6. CONNECT TIE ROD ASSEMBLY
7. INSTALL FRONT SPEED SENSOR
(a) Install the front speed sensor and front flexible hose with the bolt. Torque: 19 N·m {194 kgf·cm, 14 ft·lbf} NOTICE:
|
|
(b) Install the front speed sensor to the steering knuckle with the bolt. Torque: 8.5 N·m {87 kgf·cm, 75 in·lbf} NOTICE:
|
|
8. INSTALL FRONT STABILIZER LINK ASSEMBLY
9. INSTALL FRONT AXLE SHAFT NUT
(a) Clean the threaded parts on the front drive shaft and a new front axle shaft nut using a non-residue solvent.
HINT:
(b) Install the new front axle shaft nut. Torque: 294 N·m {2998 kgf·cm, 217 ft·lbf} |
|
(c) Using a chisel and hammer, stake the front axle shaft nut.
10. INSTALL FRONT WHEELS
Torque:
103 N·m {1050 kgf·cm, 76 ft·lbf}
11. ADD TRANSFER OIL (for AWD)
12. ADJUST TRANSFER OIL (for AWD)
13. ADD AUTOMATIC TRANSAXLE FLUID
HINT:
14. ADJUST FRONT WHEEL ALIGNMENT
HINT:
(See page )
15. CHECK ABS SPEED SENSOR SIGNAL
HINT:
(See page )
Installation
INSTALLATION
PROCEDURE
1. INSTALL VACUUM SWITCHING VALVE ASSEMBLY (for ACIS)
(a) Install the vacuum switching valve assembly (for ACIS) with the bolt.
Torque:
9.0 N·m {92 kgf·cm, 80 in·lbf}
...
Precaution
PRECAUTION
1. PRECAUTION FOR DISCONNECTING CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable from the negative (-) battery terminal, initialize
the following system after the terminal is reconnected:
System Name
...
Starter Signal Circuit
DESCRIPTION
1. w/o Smart Key System
While the engine is being cranked, current flows from terminal ST1 of the ignition
switch assembly to the park/neutral position switch assembly and also flows to terminal
STA of the ECM (STA Signal).
2. w/ Smart Key S ...