INSTALLATION
PROCEDURE
1. ADJUST COMPRESSOR OIL LEVEL
(a) When replacing the cooler compressor assembly with a new one, gradually discharge the inert gas (helium) from the service valve, and drain the following amount of oil from the vents indicated by the arrows in the illustration before installation. HINT: The drain bolt and washer can be reused. Standard: (Oil capacity inside the new compressor assembly with pulley: 130 + 15 cc (4.4 + 0.51 fl.oz.) ) - (Remaining oil amount in the removed compressor assembly with pulley) = (Oil amount to be removed from the new compressor when replacing) NOTICE:
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2. INSTALL COMPRESSOR ASSEMBLY WITH PULLEY
(a) Using an E8 "TORX" socket wrench, install the 2 stud bolts. Torque: 10 N·m {102 kgf·cm, 7 ft·lbf} |
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(b) Install the the 2 bolts and 2 nuts to the compressor assembly with pulley. Torque: 25 N·m {255 kgf·cm, 18 ft·lbf} NOTICE: Tighten the bolts and nuts in the order shown in the illustration to install the compressor assembly with pulley. |
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3. CONNECT SUCTION HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the hose.
(b) Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor assembly with pulley.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring onto the suction hose sub-assembly.
NOTICE:
Keep the O-ring and O-ring fitting surfaces free from dirt or any foreign objects.
(d) Install the suction hose sub-assembly onto the compressor assembly with pulley with the bolt. Torque: 9.8 N·m {100 kgf·cm, 87 in·lbf} |
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4. CONNECT COOLER REFRIGERANT DISCHARGE HOSE
(a) Remove the attached vinyl tape from the hose.
(b) Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor assembly with pulley.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring onto the discharge hose.
NOTICE:
Keep the O-ring and O-ring fitting surfaces free from dirt or any foreign objects.
(d) Install the cooler refrigerant discharge hose onto the compressor assembly with pulley with the bolt. Torque: 9.8 N·m {100 kgf·cm, 87 in·lbf} |
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(e) Using pliers, grip the claws of the clip and slide the clip to install the No. 2 radiator hose. |
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(f) Engage each clamp. |
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(g) Connect each connector.
5. INSTALL RADIATOR ASSEMBLY
HINT:
Refer to the procedure for Install Radiator Assembly (See page
).
6. INSTALL V-RIBBED BELT
7. INSTALL FRONT FENDER APRON SEAL RH
8. INSTALL FRONT FENDER LINER RH
9. INSTALL FRONT WHEEL RH
10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable
is reconnected (See page ).
11. CHARGE WITH REFRIGERANT
12. WARM UP ENGINE
13. INSPECT FOR REFRIGERANT LEAK
14. INSTALL NO. 1 ENGINE UNDER COVER
Display does not Dim when Light Control Switch is Turned ON
PROCEDURE
1.
CHECK IMAGE QUALITY SETTING
(a) Turn the light control switch to the tail or head position.
(b) Check that the daytime screen setting on the display adjustment screen is
set to on.
Result
...
Rear Window Defogger System does not Operate
DESCRIPTION
When the rear window defogger switch on the air conditioning control assembly
is pressed, the operation signal is transmitted to the air conditioning amplifier
assembly through the LIN communication line. When the air conditioning amplifier
...
System Description
SYSTEM DESCRIPTION
CAUTION:
If using a pacemaker, be sure to read the manual of the pacemaker before using
the key, as the radio waves of the key may affect the pacemaker.
1. SMART KEY SYSTEM DESCRIPTION
(a) In addition to conventional mechanical key and ...