INSTALLATION
PROCEDURE
1. INSTALL FUEL INJECTOR ASSEMBLY
HINT:
Perform "Inspection After Repair" after replacing the fuel injector assembly
(See page ).
(a) Apply a light coat of gasoline or spindle oil to new O-rings, and then install one onto each fuel injector assembly. Text in Illustration
|
|
(b) Apply a light coat of gasoline or spindle oil to the contact surfaces of the new O-ring on each fuel injector assembly.
(c) While turning the fuel injector assembly left and right, install it onto the fuel delivery pipe sub-assembly. NOTICE: Make sure that the O-ring is not cracked or jammed when installing the
injector (See page |
|
(d) Check that the fuel injector rotates smoothly. If the fuel injector does not rotate, replace the O-ring.
2. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY
(a) Install 4 new injector vibration insulators to the cylinder head. Text in Illustration
|
|
(b) Install the 2 fuel delivery spacers onto the cylinder head.
HINT:
Install the fuel delivery spacer so that the longer protrusion is on the cylinder head side.
(c) Install the fuel delivery pipe sub-assembly together with the 4 fuel injectors to the cylinder head, and then temporarily install the 2 bolts.
NOTICE:
Be careful not to drop the fuel injectors when installing the fuel delivery pipe sub-assembly.
(d) Tighten the 2 bolts to the specified torque.
Torque:
21 N·m {214 kgf·cm, 15 ft·lbf}
NOTICE:
3. CONNECT WIRE HARNESS
(a) Install the 2 wire harness brackets with the 2 bolts. Torque: 8.4 N·m {85 kgf·cm, 74 in·lbf} |
|
(b) Connect the 2 connectors.
(c) Connect the 4 fuel injector connectors.
(d) Engage the clamp to connect the wire harness.
4. INSTALL VACUUM SWITCHING VALVE ASSEMBLY (for ACIS)
5. CONNECT FUEL TUBE SUB-ASSEMBLY
(a) Push the fuel tube connector to the fuel pipe until the fuel tube connector makes a "click" sound.
*1 |
Fuel Pipe |
*2 |
Fuel Tube Connector |
*3 |
Nylon Tube |
*4 |
O-ring |
*5 |
Retainer |
![]() |
Push |
NOTICE:
(b) Install the No. 1 fuel pipe clamp.
(c) Install the fuel tube sub-assembly to the fuel hose clamp.
6. INSTALL AIR CLEANER CAP SUB-ASSEMBLY
7. INSTALL NO. 1 VACUUM SWITCHING VALVE ASSEMBLY
8. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY
9. INSTALL OUTER COWL TOP PANEL
10. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY
(a) Install the windshield wiper motor and link assembly (See page
).
11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable
is reconnected (See page ).
12. INSPECT FOR FUEL LEAK
Engine Oil Cooler
Components
COMPONENTS
ILLUSTRATION
Removal
REMOVAL
PROCEDURE
1. REMOVE EXHAUST MANIFOLD ASSEMBLY
HINT:
See page
2. DRAIN ENGINE OIL
3. DRAIN ENGINE COOLANT
4. REMOVE OIL COOLER ASSEMBLY
(a) Remove the nut, union bolt, seal ...
Inspection
INSPECTION
PROCEDURE
1. INSPECT REAR WIPER MOTOR AND BRACKET ASSEMBLY
(a) Check the wiper low operation.
(1) Connect a battery positive (+) lead to terminal 4 (+B), and a negative (-)
lead to terminal 3 (LS) and terminal 5 (E), and check that the motor ...
Starting System
Parts Location
PARTS LOCATION
ILLUSTRATION
ILLUSTRATION
System Diagram
SYSTEM DIAGRAM
...