REMOVAL
PROCEDURE
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable
is reconnected (See page
).
2. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG
3. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL
4. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY
5. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY
6. REMOVE REAR DOOR FRAME GARNISH
7. REMOVE REAR DOOR SERVICE HOLE COVER
8. REMOVE REAR DOOR CHECK ASSEMBLY
9. REMOVE REAR DOOR WEATHERSTRIP
10. REMOVE REAR DOOR GLASS RUN
11. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY
12. REMOVE REAR DOOR GLASS SUB-ASSEMBLY
13. REMOVE REAR DOOR OUTSIDE STRIPE
(a) Using a heat light, heat the rear door outside stripe and vehicle body.
Heating Temperature|
Item |
Temperature |
|---|---|
|
Vehicle Body |
40 to 60°C (104 to 140°F) |
NOTICE:
Do not heat the vehicle body excessively.
|
(b) Pull back on one of the ends of the rear door outside stripe to remove it. HINT: When pulling on the tape, pull it parallel to the body. |
|
14. REMOVE REAR DOOR LOWER OUTSIDE STRIPE
(a) Using a heat light, heat the rear door lower outside stripe and vehicle body.
Heating Temperature|
Item |
Temperature |
|---|---|
|
Vehicle Body |
40 to 60°C (104 to 140°F) |
NOTICE:
Do not heat the vehicle body excessively.
|
(b) Pull back on one of the ends of the rear door lower outside stripe to remove it. HINT: When pulling on the tape, pull it parallel to the body. |
|
15. REMOVE NO. 2 BLACK OUT TAPE
(a) Using a heat light, heat the No. 2 black out tape and vehicle body.
Heating Temperature|
Item |
Temperature |
|---|---|
|
Vehicle Body |
40 to 60°C (104 to 140°F) |
NOTICE:
Do not heat the vehicle body excessively.
|
(b) Pull back on one of the ends of the No. 2 black out tape to remove it. HINT: When pulling on the tape, pull it parallel to the body. |
|
Components
InstallationTransfer Oil
On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. INSPECT TRANSFER OIL
(a) Remove the No. 1 transfer case plug and gasket.
(b) Check that the oil level is between 0 and 5 mm (0 ...
Relay
On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. INSPECT HORN RELAY (ENGINE ROOM JUNCTION BLOCK ASSEMBLY)
(a) Remove the engine room junction block assembly from the engine room
relay block (See page ).
...
Inspection
INSPECTION
PROCEDURE
1. INSPECT CYLINDER BLOCK FOR WARPAGE
(a) Using a precision straightedge and feeler gauge, check the surface
that is in contact with the cylinder head gasket for warpage.
Maximum Warpage:
0.05 mm (0.00197 in.)
I ...