REMOVAL
CAUTION / NOTICE / HINT
NOTICE:
Do not remove the oil pump or oil pump relief valve from the timing chain cover sub-assembly.
PROCEDURE
1. INSTALL ENGINE ON ENGINE STAND
(See page )
2. REMOVE IGNITION COIL ASSEMBLY
3. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY
4. REMOVE CRANKSHAFT POSITION SENSOR
5. REMOVE CRANKSHAFT PULLEY
6. REMOVE ENGINE MOUNTING BRACKET RH
(a) Remove the 5 bolts and engine mounting bracket RH. |
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7. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY
8. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY
(a) Remove the 17 bolts and 2 nuts. |
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(b) Remove the timing chain cover sub-assembly by prying between the timing chain cover sub-assembly and cylinder head, camshaft housing, cylinder block and stiffening crankcase with a screwdriver as shown in the illustration.
NOTICE:
Be careful not to damage the contact surfaces of the cylinder head, camshaft housing, cylinder block, stiffening crankcase and timing chain cover sub-assembly.
HINT:
Tape the screwdriver tip before use.
(c) Remove the 2 oil pump gaskets and oil hole cover gasket from the stiffening crankcase. |
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9. REMOVE TIMING CHAIN COVER OIL SEAL
(a) Using a screwdriver and wooden block, pry out the timing chain cover oil seal. NOTICE: Do not damage the surface of the timing chain cover oil seal press fit hole. HINT: Tape the screwdriver tip before use. |
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Removal
REMOVAL
PROCEDURE
1. REMOVE TAIL EXHAUST PIPE ASSEMBLY (for 1AR-FE)
2. REMOVE TAIL EXHAUST PIPE ASSEMBLY (for 2GR-FE)
3. REMOVE CENTER EXHAUST PIPE ASSEMBLY (for 1AR-FE)
4. REMOVE CENTER EXHAUST PIPE ASSEMBLY (for 2GR-FE)
5. REMOVE PROPELLER ...
Inspection
INSPECTION
PROCEDURE
1. INSPECT COMPRESSOR AND MAGNETIC CLUTCH (A/C LOCK SENSOR)
(a) Measure the resistance according to the value(s) in the table below.
Standard Resistance:
Tester Connection
Condition
...
Inspection
INSPECTION
PROCEDURE
1. INSPECT UNIVERSAL JOINT SPIDER ASSEMBLY
(a) Check the spider bearing axial play by turning the flange while holding
the shaft tightly.
HINT:
If necessary, replace the propeller with center bearing shaft assembly. ...