INSTALLATION
PROCEDURE
1. INSTALL HEATED OXYGEN SENSOR
2. INSTALL FRONT EXHAUST PIPE ASSEMBLY
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(a) Using a vernier caliper, measure the free length of the compression springs. Minimum Free Length: 41.5 mm (1.63 in.) If the free length is less than the minimum, replace the compression spring. |
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(b) Temporarily install a new gasket to the exhaust manifold converter sub-assembly.
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(c) Using a plastic hammer and wooden block, tap in the gasket until its surface is flush with the exhaust manifold converter sub-assembly. Text in Illustration
NOTICE:
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(d) Install the front exhaust pipe assembly to the exhaust manifold converter sub-assembly with the 2 bolts and 2 compression springs. Torque: 43 N·m {438 kgf·cm, 32 ft·lbf} |
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(e) Connect the heated oxygen sensor connector.
3. INSTALL CENTER EXHAUST PIPE ASSEMBLY
(a) Install a new gasket to the center exhaust pipe assembly.
(b) Connect the center exhaust pipe assembly to the 2 exhaust pipe supports.
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(c) Install the center exhaust pipe assembly to the front exhaust pipe assembly with the 2 bolts. Torque: 43 N·m {438 kgf·cm, 32 ft·lbf} |
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4. INSTALL TAIL EXHAUST PIPE ASSEMBLY
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(a) Using a vernier caliper, measure the free length of the compression springs. Minimum Free Length: 38.5 mm (1.52 in.) If the free length is less than the minimum, replace the compression spring. |
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(b) Temporarily install a new gasket to the center exhaust pipe assembly.
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(c) Using a plastic hammer and wooden block, tap in the gasket until its surface is flush with the center exhaust pipe assembly. Text in Illustration
NOTICE:
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(d) Connect the tail exhaust pipe assembly to the 4 exhaust pipe supports.
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(e) Install the tail exhaust pipe assembly to the center exhaust pipe assembly with the 2 bolts and 2 compression springs. Torque: 43 N·m {438 kgf·cm, 32 ft·lbf} |
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5. INSTALL TAIL EXHAUST PIPE BAFFLE SUB-ASSEMBLY
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(a) Align the cutout of the tail exhaust pipe baffle sub-assembly with the protrusion of the tail exhaust pipe assembly as shown in the illustration. Text in Illustration
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(b) Using a plastic hammer, uniformly tap the tail exhaust pipe baffle sub-assembly onto the tail exhaust pipe assembly.
6. INSPECT FOR EXHAUST GAS LEAK
If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.
(a) Perform "Inspection After Repair" after repairing an exhaust gas leak (See
page
).
Components
RemovalInstallation
INSTALLATION
PROCEDURE
1. ADJUST COMPRESSOR OIL LEVEL
(a) When replacing the cooler compressor assembly with a new one, gradually
discharge the inert gas (helium) from the service valve, and drain the following
amount of oil from the vent ...
On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. CHECK BATTERY CONDITION
NOTICE:
If the battery is weak or if the engine is difficult to start, perform the following
procedure.
(a) Check the battery for damage or deformation. If severe damage, deformation
or leakag ...
ACC Signal Circuit
DESCRIPTION
This circuit detects the ignition switch ACC or off condition, and sends it to
the main body ECU (driver side junction block assembly).
WIRING DIAGRAM
CAUTION / NOTICE / HINT
NOTICE:
Inspect the fuses for circuits related to this system ...