DISASSEMBLY
PROCEDURE
1. REMOVE GENERATOR REAR END COVER
(a) Remove the 3 nuts and generator rear end cover. |
|
2. REMOVE TERMINAL INSULATOR
(a) Remove the terminal insulator from the generator coil. |
|
3. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY
(a) Remove the 2 screws and brush holder from the generator coil. |
|
4. REMOVE GENERATOR COIL ASSEMBLY
(a) Remove the 4 bolts. |
|
(b) Using SST, remove the generator coil assembly. Text in Illustration
SST: 09950-40011 09951-04020 09952-04010 09953-04020 09954-04010 09955-04071 09957-04010 09958-04011 |
|
(c) Remove the generator washer. |
|
5. REMOVE GENERATOR CLUTCH PULLEY
(a) Using a screwdriver, remove the generator pulley cap. NOTICE: Do not reuse the generator pulley cap. |
|
(b) Mount the generator drive end frame in a vise tightly.
(c) Confirm SST (A) and (B) shown in the illustration. Text in Illustration
SST: 09820-63021 |
|
(d) Place the rotor shaft end into SST (A). Text in Illustration
|
|
(e) Fit SST (B) to the clutch pulley. Text in Illustration
|
|
(f) Loosen the pulley by turning SST (B) in the direction shown in the illustration. Text in Illustration
NOTICE:
|
|
(g) Remove SST from the generator assembly.
(h) Remove the clutch pulley from the rotor shaft.
6. REMOVE GENERATOR ROTOR ASSEMBLY
(a) Remove the generator rotor assembly. |
|
Installation
INSTALLATION
PROCEDURE
1. INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY
(a) Move the shift lever to N.
(b) Align the protrusions of the park/neutral position switch.
Text in Illustration
*1
Protrusion
...
Installation
INSTALLATION
PROCEDURE
1. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE
(a) Install a new fuel suction tube set gasket onto the fuel tank.
(b) Connect the fuel tube with the clip.
(c) Set ...
Inspection
INSPECTION
PROCEDURE
1. INSPECT BRAKE DISC INSIDE DIAMETER
(a) Using a brake drum gauge or an equivalent tool, measure the inside
diameter of the disc.
Standard inside diameter of a new disc:
190 mm (7.48 in.)
Maximum inside diamete ...