REASSEMBLY
PROCEDURE
1. INSTALL GENERATOR ROTOR ASSEMBLY
(a) Place the drive end frame on the clutch pulley.
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(b) Install the generator rotor assembly to the drive end frame. |
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2. INSTALL GENERATOR CLUTCH PULLEY
(a) Temporarily install the clutch pulley onto the rotor shaft.
(b) Mount the generator drive end frame in a vise tightly.
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(c) Confirm SST (A) and (B) shown in the illustration. Text in Illustration
SST: 09820-63021 |
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(d) Place the rotor shaft end into SST (A). Text in Illustration
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(e) Fit SST (B) to the clutch pulley. Text in Illustration
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(f) Tighten the pulley by turning SST (B) in the direction shown in the illustration. Text in Illustration
Torque: without SST : 80 N·m {816 kgf·cm, 59 ft·lbf} with SST : 64 N·m {653 kgf·cm, 47 ft·lbf} NOTICE:
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(g) Remove SST from the generator assembly.
(h) Check that the clutch pulley rotates smoothly.
(i) Install a new clutch pulley cap to the clutch pulley.
3. INSTALL GENERATOR COIL ASSEMBLY
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(a) Place a new generator washer on the generator rotor. |
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(b) Using a deep socket wrench (21 mm) and a press, slowly press in the generator coil assembly. Text in Illustration
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(c) Install the 4 bolts. Torque: 5.9 N·m {60 kgf·cm, 52 in·lbf} |
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4. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY
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(a) While pushing the 2 brushes into the generator brush holder assembly, insert a 1.0 mm (0.0394 in.) pin into the brush holder hole. Text in Illustration
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(b) Install the brush holder assembly to the generator coil with the 2 screws. Torque: 1.8 N·m {18 kgf·cm, 16 in·lbf} |
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(c) Pull out the pin from the generator brush holder.
Text in Illustration|
*1 |
Pin |
5. INSTALL TERMINAL INSULATOR
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(a) Install the terminal insulator to the generator coil. NOTICE: Be sure to install the terminal insulator in the correct direction. |
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6. INSTALL GENERATOR REAR END COVER
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(a) Install the generator rear end cover to the generator coil with the 3 nuts. Torque: 4.6 N·m {47 kgf·cm, 41 in·lbf} |
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Installation
NetworkingTS and CG Terminal Circuit
DESCRIPTION
In the Test Mode (signal check), a malfunction in the speed sensor that cannot
be detected when the vehicle is stopped can be detected while driving.
Transition to the sensor check mode can be performed by connecting terminals
TS and CG of th ...
Fail-safe Chart
FAIL-SAFE CHART
1. FAIL-SAFE FUNCTION
If the following malfunctions occur, the AWD control ECU will stop the
function of 4WD control system or partly change the function to control
the system.
If a malfunction occurs in the senso ...
Problem Symptoms Table
PROBLEM SYMPTOMS TABLE
NOTICE:
After replacing the stereo component tuner assembly of vehicles subscribed to
pay-type satellite radio broadcasts, XM radio ID registration is necessary (w/ SDARS
System).
HINT:
Use the table below to help determi ...