REASSEMBLY
PROCEDURE
1. INSTALL GENERATOR ROTOR ASSEMBLY
(a) Place the drive end frame on the clutch pulley.
(b) Install the generator rotor assembly to the drive end frame. |
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2. INSTALL GENERATOR CLUTCH PULLEY
(a) Temporarily install the clutch pulley onto the rotor shaft.
(b) Mount the generator drive end frame in a vise tightly.
(c) Confirm SST (A) and (B) shown in the illustration. Text in Illustration
SST: 09820-63021 |
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(d) Place the rotor shaft end into SST (A). Text in Illustration
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(e) Fit SST (B) to the clutch pulley. Text in Illustration
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(f) Tighten the pulley by turning SST (B) in the direction shown in the illustration. Text in Illustration
Torque: without SST : 80 N·m {816 kgf·cm, 59 ft·lbf} with SST : 64 N·m {653 kgf·cm, 47 ft·lbf} NOTICE:
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(g) Remove SST from the generator assembly.
(h) Check that the clutch pulley rotates smoothly.
(i) Install a new clutch pulley cap to the clutch pulley.
3. INSTALL GENERATOR COIL ASSEMBLY
(a) Place a new generator washer on the generator rotor. |
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(b) Using a deep socket wrench (21 mm) and a press, slowly press in the generator coil assembly. Text in Illustration
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(c) Install the 4 bolts. Torque: 5.9 N·m {60 kgf·cm, 52 in·lbf} |
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4. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY
(a) While pushing the 2 brushes into the generator brush holder assembly, insert a 1.0 mm (0.0394 in.) pin into the brush holder hole. Text in Illustration
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(b) Install the brush holder assembly to the generator coil with the 2 screws. Torque: 1.8 N·m {18 kgf·cm, 16 in·lbf} |
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(c) Pull out the pin from the generator brush holder.
Text in Illustration
*1 |
Pin |
5. INSTALL TERMINAL INSULATOR
(a) Install the terminal insulator to the generator coil. NOTICE: Be sure to install the terminal insulator in the correct direction. |
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6. INSTALL GENERATOR REAR END COVER
(a) Install the generator rear end cover to the generator coil with the 3 nuts. Torque: 4.6 N·m {47 kgf·cm, 41 in·lbf} |
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System Description
SYSTEM DESCRIPTION
1. LIN COMMUNICATION SYSTEM DESCRIPTION
The LIN communication system is used for communication between the components
in the table below. If communication cannot be performed through LIN communication
because of an open in the communic ...
Power Window Motor Malfunction (B2311)
DESCRIPTION
The power window regulator motor is operated by the power window regulator master
switch assembly or power window regulator switch assembly. The power window regulator
motor assembly has motor, regulator and ECU functions.
This DTC is output ...
Inspection
INSPECTION
PROCEDURE
1. INSPECT FRONT OIL PUMP AND GEAR BODY SUB-ASSEMBLY
(a) Turn the drive gear with 2 screwdrivers and make sure that it rotates
smoothly.
NOTICE:
Be careful not to damage the oil seal lip.
...