INSTALLATION
PROCEDURE
1. INSTALL CHECK VALVE GROMMET
(a) Install a new check valve grommet to the brake booster assembly.
2. INSTALL BRAKE VACUUM CHECK VALVE ASSEMBLY
(a) Install the brake vacuum check valve assembly to the brake booster assembly.
3. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS
(a) Temporarily install the lock nut and brake master cylinder push rod clevis to the brake booster assembly.
(b) Set the push rod length as shown in the illustration. Text in Illustration
Standard length*1: 155.1 to 156.1 mm (6.11 to 6.15 in.) |
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(c) Tighten the lock nut.
Torque:
26 N·m {265 kgf·cm, 19 ft·lbf}
4. INSTALL BRAKE BOOSTER GASKET
(a) Install a new brake booster gasket to the brake booster assembly. |
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5. INSTALL BRAKE BOOSTER ASSEMBLY
(a) Install the brake booster assembly to the body with the 4 nuts. Torque: 13 N·m {130 kgf·cm, 9 ft·lbf} NOTICE: Do not damage the brake lines. |
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6. INSTALL PUSH ROD PIN
(a) Apply lithium soap base glycol grease to the push rod pin. |
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(b) Connect the brake master cylinder push rod clevis to the brake pedal sub-assembly, and install the push rod pin and a new clip as shown in the illustration.
7. INSTALL NO. 1 VACUUM HOSE CONNECTOR (for 1AR-FE)
(a) Install the No. 1 vacuum hose connector with the 2 nuts. Torque: 5.4 N·m {55 kgf·cm, 48 in·lbf} |
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(b) Connect the vacuum hose to the brake booster assembly, and slide the clip to secure the vacuum hose.
8. CONNECT VACUUM HOSE (for 2GR-FE)
(a) Connect the vacuum hose to the brake booster assembly, and slide the clip to secure the vacuum hose. |
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9. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY
10. FILL RESERVOIR WITH BRAKE FLUID
11. BLEED BRAKE MASTER CYLINDER
12. BLEED BRAKE LINE
13. INSPECT FOR BRAKE FLUID LEAK
14. INSPECT FLUID LEVEL IN RESERVOIR
15. INSPECT AND ADJUST BRAKE PEDAL
HINT:
See page
16. INSTALL SECURITY HORN ASSEMBLY (w/ Security Horn)
17. INSTALL AIR CLEANER CASE (for 1AR-FE)
18. INSTALL AIR CLEANER CASE (for 2GR-FE)
19. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY
20. INSTALL AIR CLEANER CAP SUB-ASSEMBLY (for 1AR-FE)
21. INSTALL AIR CLEANER CAP SUB-ASSEMBLY (for 2GR-FE)
22. INSTALL OUTER COWL TOP PANEL
23. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY
24. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
25. INSTALL FRONT FENDER TO COWL SIDE SEAL RH
26. INSTALL FRONT FENDER TO COWL SIDE SEAL LH
27. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH
28. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH
29. INSTALL FRONT WIPER ARM HEAD CAP
Installation
INSTALLATION
CAUTION / NOTICE / HINT
HINT:
Use the same procedure for the RH side and LH side.
The procedure listed below is for the LH side.
PROCEDURE
1. INSTALL FRONT AXLE HUB BEARING
(a) Using SST and a press, install a ne ...
Rear Door LH ECU Communication Stop (B2324)
DESCRIPTION
This DTC is stored when LIN communication between the power window regulator
motor assembly (for rear LH side) and main body ECU (driver side junction block
assembly) stops for more than 10 seconds.
DTC No.
DTC Detection ...
Driver Side Power Window does not Operate with Power Window Master Switch
DESCRIPTION
When the engine is running or the ignition switch is ON, the power window regulator
motor assembly (for driver side) is operated by the power window regulator master
switch assembly. The power window regulator motor assembly (for driver side) ...