Components
COMPONENTS
ILLUSTRATION
Removal
REMOVAL
PROCEDURE
1. REMOVE EXHAUST MANIFOLD ASSEMBLY
HINT:
See page
2. DRAIN ENGINE OIL
3. DRAIN ENGINE COOLANT
4. REMOVE OIL COOLER ASSEMBLY
(a) Remove the nut, union bolt, seal washer and oil cooler assembly. |
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(b) Remove the 3 gaskets from the oil cooler assembly.
Inspection
INSPECTION
PROCEDURE
1. INSPECT ENGINE OIL COOLER
(a) Visually check the engine oil cooler for cracks or damage.
If cracks or damage are found, replace the engine oil cooler.
Installation
INSTALLATION
PROCEDURE
1. INSTALL OIL COOLER ASSEMBLY
(a) Clean the oil cooler contact surface on the cooler mounting.
(b) Apply a light coat of engine oil to 3 new gaskets.
(c) Install the 3 new gaskets to the oil cooler assembly.
(d) Temporarily install the oil cooler assembly with the union bolt, nut and a new seal washer.
(e) Tighten the bolt and nut in several steps, in the sequence shown in the illustration. Torque: Union Bolt : 60 N·m {612 kgf·cm, 44 ft·lbf} Nut : 10 N·m {102 kgf·cm, 7 ft·lbf} |
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2. INSTALL EXHAUST MANIFOLD ASSEMBLY
HINT:
See page
3. ADD ENGINE OIL
4. ADD ENGINE COOLANT
5. INSPECT FOR OIL LEAK
6. INSPECT ENGINE OIL LEVEL
Removal
REMOVAL
CAUTION / NOTICE / HINT
HINT:
Use the same procedure for the LH side and RH side.
The following procedure listed is for the LH side.
PROCEDURE
1. REMOVE FRONT WHEEL
2. DRAIN BRAKE FLUID
NOTICE:
If brake fluid leaks onto any pa ...
Problem Symptoms Table
PROBLEM SYMPTOMS TABLE
Use the table below to help determine the cause of problem symptoms.
If multiple suspected areas are listed, the potential causes of the symptoms
are listed in order of probability in the "Suspected Area" column ...
Reassembly
REASSEMBLY
PROCEDURE
1. BEARING POSITION
(a) Check each bearing position and installation direction.
Mark
Front Race Diameter
Inside / Outside mm (in.)
Thrust Bearing Diameter
Inside / Outside mm (in.)
...