Toyota Venza manuals

Toyota Venza: Removal

REMOVAL

PROCEDURE

1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page ).


3. REMOVE FRONT WHEEL RH

4. REMOVE NO. 1 ENGINE UNDER COVER

5. REMOVE NO. 2 ENGINE UNDER COVER

6. SEPARATE FRONT FENDER LINER RH

7. REMOVE FRONT FENDER APRON RH

8. REMOVE V-RIBBED BELT


9. DRAIN ENGINE COOLANT


10. REMOVE V-BANK COVER SUB-ASSEMBLY


11. REMOVE COOL AIR INTAKE DUCT SEAL


12. REMOVE RADIATOR GRILLE


13. REMOVE INLET NO. 2 AIR CLEANER


14. REMOVE AIR CLEANER CAP WITH HOSE


15. REMOVE AIR CLEANER CASE


16. REMOVE BATTERY


17. REMOVE INLET NO. 1 AIR CLEANER


18. REMOVE LOW PITCHED HORN ASSEMBLY


19. REMOVE HIGH PITCHED HORN ASSEMBLY


20. REMOVE HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch)


21. REMOVE HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch)


22. REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY


23. DISCONNECT OUTLET RESERVE TANK HOSE


24. DISCONNECT NO. 1 RADIATOR HOSE


25. REMOVE NO. 2 RADIATOR HOSE


26. DISCONNECT INLET OIL COOLER HOSE


27. DISCONNECT OUTLET OIL COOLER HOSE


28. REMOVE UPPER RADIATOR SUPPORT


29. DISCONNECT COOLER REFRIGERANT DISCHARGE HOSE


30. DISCONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY


31. REMOVE COOLER CONDENSER ASSEMBLY


32. REMOVE RADIATOR ASSEMBLY AND FAN ASSEMBLY WITH MOTOR


33. DISCONNECT COOLER REFRIGERANT DISCHARGE HOSE

(a) Remove the bolt and disconnect the cooler refrigerant discharge hose from the compressor and magnetic clutch.


(b) Remove the O-ring from the discharge hose.

NOTICE:

Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

34. DISCONNECT SUCTION HOSE SUB-ASSEMBLY

(a) Remove the bolt and disconnect the suction hose sub-assembly from the compressor and magnetic clutch.


(b) Remove the O-ring from the suction hose sub-assembly.

NOTICE:

Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

35. REMOVE COMPRESSOR AND MAGNETIC CLUTCH

(a) Disengage each clamp.


(b) Disconnect each connector.

(c) Remove the 4 bolts, bracket, and the compressor and magnetic clutch.


Components
COMPONENTS ILLUSTRATION ILLUSTRATION ILLUSTRATION ILLUSTRATION ILLUSTRATION ...

Disassembly
DISASSEMBLY PROCEDURE 1. REMOVE MAGNETIC CLUTCH ASSEMBLY (a) Place the compressor and magnetic clutch in a vise. (b) Using SST, hold the m ...

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