ON-VEHICLE INSPECTION
PROCEDURE
1. CHECK RADIATOR CAP SUB-ASSEMBLY
(a) Measure the valve opening pressure.
(1) If there are water stains or foreign matter on rubber packings 1, 2 or 3, clean the part(s) with water and finger scouring.
(2) Check that rubber packings 1, 2 and 3 are not deformed, cracked or swollen.
(3) Check that 3 and 4 are not stuck together.
(4) Apply engine coolant to rubber packings 2 and 3 before using the radiator cap tester.
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(5) When using the cap tester, tilt it to 30° or more above level. |
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(6) Pump the cap tester several times, and check the maximum pressure*.
Pump speed:
1 pump per second
*: Even if the cap cannot maintain the maximum pressure, it is not a defect.
Judgment Criterion:
|
Item |
Specified Condition |
|---|---|
|
Standard value (for brand-new cap) |
94 to 122 kPa (1.0 to 1.2 kgf/cm2, 13.6 to 17 psi) |
|
Minimum standard value (for used cap) |
79 kPa (0.8 kgf/cm2, 11.4 psi) |
If the measured maximum pressure is less than the minimum standard value, replace the radiator cap sub-assembly.
Components
InstallationBrake fluid
- Checking fluid level
The brake fluid level should be between the “MAX” and “MIN” lines on the tank.
Make sure to check the fluid type and prepare the necessary items.
- Adding fluid
- Brake fluid can absorb moisture from the ...
Security Horn Assembly
Removal
REMOVAL
PROCEDURE
1. REMOVE SECURITY HORN ASSEMBLY
(a) Remove the bolt and disconnect the security horn assembly.
(b) Disconnect the connector and remove the security horn asse ...
Inspection
INSPECTION
PROCEDURE
1. INSPECT NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY
(a) Turn the roller by hand to check that it turns smoothly.
If the roller does not turn smoothly, replace the No. 1 valve rocker
arm sub-assembly.
...