Toyota Venza: Installation

Toyota Venza Service Manual / 1ar-fe Cooling / Radiator / Installation

INSTALLATION

PROCEDURE

1. INSTALL RADIATOR ASSEMBLY

(a) Install the fan assembly with motor to the radiator with the 2 guides at the bottom and 3 snap fits on the top.

Text in Illustration

*1	Snap fit
*2	Guide

(b) Install the 2 lower radiator supports and 2 radiator support cushions.

NOTICE:

Do not apply any excessive force to the cooler condenser assembly or pipe when installing the radiator assembly.

(d) Connect the 4 wire harness clamps and 2 connectors.

2. INSTALL COOLER CONDENSER ASSEMBLY

(a) Install the cooler condenser assembly with the 4 bolts.

Torque:

5.0 N·m {51 kgf·cm, 44 in·lbf}

3. INSTALL UPPER RADIATOR SUPPORT

(a) Install the upper radiator support with the 5 bolts and connect the hood lock control cable clamp to the upper radiator support.

Torque:

12 N·m {122 kgf·cm, 9 ft·lbf}

4. CONNECT OUTLET NO. 1 OIL COOLER HOSE

(a) Connect the outlet No. 1 oil cooler hose to the radiator.

5. CONNECT INLET NO. 1 OIL COOLER HOSE

(a) Connect the inlet No. 1 oil cooler hose to the radiator.

6. INSTALL NO. 2 RADIATOR HOSE

(a) Install the No. 2 radiator hose to the engine and radiator.

7. CONNECT NO. 1 RADIATOR HOSE

(a) Connect the No. 1 radiator hose to the radiator.

8. CONNECT OUTLET RESERVE TANK HOSE

(a) Connect the outlet reserve tank hose to the radiator.

9. INSTALL HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch)

10. INSTALL HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch)

11. INSTALL LOW PITCHED HORN ASSEMBLY

12. INSTALL HIGH PITCHED HORN ASSEMBLY

13. INSTALL RADIATOR GRILLE

14. INSTALL INLET AIR CLEANER ASSEMBLY

15. ADD ENGINE COOLANT

16. INSPECT FOR COOLANT LEAK

17. INSPECT AUTOMATIC TRANSAXLE FLUID

HINT:

U760F Automatic transaxle: See page

U760E Automatic transaxle: See page

18. INSTALL NO. 1 ENGINE UNDER COVER

19. INSTALL NO. 2 ENGINE UNDER COVER

20. INSTALL COOL AIR INTAKE DUCT SEAL

On-vehicle Inspection

ON-VEHICLE INSPECTION PROCEDURE 1. CHECK RADIATOR CAP SUB-ASSEMBLY (a) Measure the valve opening pressure. (1) If there are water stains or foreign matter on rubber packings 1, 2 or 3, clean t ...

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REMOVAL PROCEDURE 1. REMOVE NO. 1 ENGINE UNDER COVER 2. REMOVE NO. 2 ENGINE UNDER COVER 3. DRAIN ENGINE COOLANT 4. REMOVE COOL AIR INTAKE DUCT SEAL 5. REMOVE INLET AIR CLEANER ASSEMBLY ...

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