Toyota Venza manuals

Toyota Venza: Installation

INSTALLATION

PROCEDURE

1. INSTALL FRONT DOOR FRONT WINDOW FRAME MOULDING

(a) Engage the front door front window frame moulding to the door frame.


(b) Using an air riveter or hand riveter with a nose piece, install the front door front window frame moulding with 2 new rivets.

HINT:

  • Tighten the 2 rivets in the order shown in the illustration.
  • If the rivet cannot be cut, pull it once and cut it.

  • Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.
  • Confirm that the rivets are seated properly against the moulding. Do not tilt the riveter when installing the rivet to the moulding. Do not leave any space between the rivet head and moulding.

  • Do not leave any space between the moulding and door frame. Firmly hold the 2 items together while installing the rivet.

2. INSTALL FRONT DOOR UPPER WINDOW FRAME MOULDING

(a) Engage the guide and front door upper window frame moulding to the door frame.


(b) Using an air riveter or hand riveter with a nose piece, install the front door upper window frame moulding with 6 new rivets.

HINT:

  • Tighten the 6 rivets in the order shown in the illustration.
  • If the rivet cannot be cut, pull it once and cut it.

  • Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.
  • Confirm that the rivets are seated properly against the moulding. Do not tilt the riveter when installing the rivet to the moulding. Do not leave any space between the rivet head and moulding.

  • Do not leave any space between the moulding and door frame. Firmly hold the 2 items together while installing the rivet.

3. INSTALL FRONT DOOR PANEL SUB-ASSEMBLY

(a) Install the front door panel sub-assembly with the 4 bolts <B>.

Torque:

26 N·m {265 kgf·cm, 19 ft·lbf}

NOTICE:

To prevent damage, when installing the front door panel sub-assembly, make sure that there are enough people available to hold it securely.


(b) Apply adhesive to the threads of the bolt <A>.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

(c) Engage the front door check assembly with the bolt <A>.

Torque:

29 N·m {296 kgf·cm, 21 ft·lbf}

(d) Using a brush, apply anti-rust coating to the front door hinge assembly as shown in the illustration.


(e) Connect each connector.

4. INSTALL COWL SIDE TRIM SUB-ASSEMBLY


5. INSTALL FRONT DOOR SCUFF PLATE


6. INSTALL FRONT DOOR REAR WINDOW FRAME MOULDING

HINT:

When installing the front door rear window frame moulding, heat the vehicle body and front door rear window frame moulding using a heat light.

Heating Temperature

Item

Temperature

Vehicle Body

40 to 60°C (104 to 140°F)

Moulding

20 to 30°C (68 to 86°F)

NOTICE:

Do not heat the vehicle body or front door rear window frame moulding excessively.

(a) Clean the vehicle body surface.

(1) Using a heat light, heat the vehicle body surface.

(2) Remove the double-sided tape from the vehicle body.

(3) Wipe off any tape adhesive residue with cleaner.

(b) Clean the front door rear window frame moulding (if reusing the front door rear window frame moulding).

(1) Using a heat light, heat the front door rear window frame moulding.

(2) Remove the double-sided tape from the front door rear window frame moulding.

(3) Wipe off any tape adhesive residue with cleaner.

(4) Apply new double-sided tape to the front door rear window frame moulding.

Item

Dimension

A

0.8 mm (0.0315 in.)

B

5.0 mm (0.197 in.)


(c) Install the front door rear window frame moulding.

Text in Illustration

*1

Double-sided Tape

(1) Using a heat light, heat the vehicle body and front door rear window frame moulding.

(2) Remove the peeling paper from the face of the front door rear window frame moulding.

HINT:

After removing the peeling paper, keep the exposed adhesive free from foreign matter.

(3) Install the front door rear window frame moulding with the clip.


7. CONNECT FRONT DOOR WEATHERSTRIP

(a) Engage the 2 clips and connect the front door weatherstrip.


8. INSTALL FRONT DOOR BELT MOULDING


9. INSTALL FRONT DOOR GLASS RUN


10. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY


11. INSTALL FRONT DOOR SERVICE HOLE COVER


12. INSTALL FRONT NO. 1 SPEAKER ASSEMBLY


13. INSTALL DOOR SIDE AIRBAG SENSOR


14. INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY


15. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY


16. INSTALL COURTESY LIGHT ASSEMBLY


17. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)


18. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)


19. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG


20. INSPECT FRONT DOOR


21. ADJUST FRONT DOOR


22. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page ).


23. INSPECT SRS WARNING LIGHT

(See page )


24. INITIALIZE POWER WINDOW CONTROL SYSTEM

(See page )


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