Components
COMPONENTS
ILLUSTRATION
Replacement
REPLACEMENT
CAUTION / NOTICE / HINT
HINT:
PROCEDURE
1. REMOVE FRONT WHEEL
2. SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY
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(a) Remove the 2 bolts and separate the front disc brake caliper assembly. NOTICE: Use wire or an equivalent tool to keep the front disc brake caliper assembly from hanging down by the flexible hose. |
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3. REMOVE FRONT DISC
4. REMOVE FRONT AXLE HUB BOLT
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(a) Position the front axle hub bolt to be removed as shown in the illustration. |
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(b) Temporarily install the 2 nuts to the front axle hub bolt as shown in the illustration. Recommended service nut: Thread diameter: 12.0 mm (0.472 in.) Thread pitch: 1.5 mm (0.0591 in.) NOTICE: Install the nuts to prevent damage to the front axle hub bolts. |
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(c) Using SST and a brass bar or an equivalent tool to hold the front axle hub, remove the front axle hub bolt.
SST: 09628-10011
Text in Illustration|
*1 |
Turn |
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*2 |
Hold |
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*3 |
Nut |
5. INSTALL FRONT AXLE HUB BOLT
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(a) Position a new front axle hub bolt to be installed as shown in the illustration. |
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(b) Temporarily install the new front axle hub bolt to the front axle hub. |
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(c) Install a washer and nut to the new front axle hub bolt as shown in the illustration.
Recommended service nut:
Thread diameter: 12.0 mm (0.472 in.)
Thread pitch: 1.5 mm (0.0591 in.)
HINT:
The thickness of the washer is preferably 5 mm (0.197 in.) or more.
(d) Using a brass bar or an equivalent tool to hold the front axle hub, install the front axle hub bolt by tightening the nut.
Text in Illustration|
*1 |
Washer |
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*2 |
Turn |
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*3 |
Hold |
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*4 |
Nut |
NOTICE:
(e) Remove the 3 nuts and washer from the 3 front axle hub bolts.
6. INSTALL FRONT DISC
7. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY
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(a) Install the front disc brake caliper assembly to the steering knuckle with the 2 bolts. Torque: 104 N·m {1060 kgf·cm, 77 ft·lbf} NOTICE: Do not twist the brake hose when installing the front disc brake caliper assembly. |
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8. INSTALL FRONT WHEEL
Torque:
103 N·m {1050 kgf·cm, 76 ft·lbf}
InstallationInstallation
INSTALLATION
PROCEDURE
1. CLEAN FRONT SIDE FIX WINDOW ASSEMBLY
(a) Clean the outer edges of the front side fix window assembly with
a non-residue solvent.
NOTICE:
Do not touch the glass surface after cleaning it.
Be c ...
Adjustment
ADJUSTMENT
CAUTION / NOTICE / HINT
HINT:
Centering bolts are used to mount the hood hinge and hood lock. The
hood and hood lock cannot be adjusted with the centering bolts installed.
Substitute the centering bolts with standard bolts when ...
Inspection
INSPECTION
PROCEDURE
1. INSPECT TIE ROD ASSEMBLY LH
(a) Secure the tie rod assembly LH in a vise.
(b) Install the nut to the stud bolt.
(c) Flip the ball joint back and forth 5 times.
(d) Set a to ...