Toyota Venza manuals

Toyota Venza: Disassembly

DISASSEMBLY

PROCEDURE

1. REMOVE GENERATOR PULLEY CAP

(a) Using a screwdriver, puncture the center of the generator pulley cap and pry it off.

NOTICE:

Do not reuse the generator pulley cap.


2. REMOVE GENERATOR PULLEY WITH CLUTCH

(a) Mount the generator in a vise.

Text in Illustration

*1

SST (A)

*2

SST (B)


(b) Install SST (A) and (B) to the pulley as shown in the illustration.

SST: 09820-63021

(c) Use a wrench to hold SST (A), and turn SST (B) counterclockwise to loosen the generator pulley.

Text in Illustration

*1

SST (A)

*2

SST (B)

NOTICE:

  • Check that the drive end frame is secured in the vise tightly.
  • Hold SST (A) tightly during the operation.

(d) Remove the generator pulley.

3. REMOVE GENERATOR REAR END COVER

(a) Place the generator on the generator pulley.

(b) Remove the 3 nuts and generator rear end cover.


(c) Remove the terminal insulator.


4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

(a) Remove the 2 screws and generator brush holder.


5. REMOVE GENERATOR COIL ASSEMBLY

(a) Remove the 4 bolts.


(b) Using SST, remove the generator coil.

SST: 09950-40011

09951-04020

09952-04010

09953-04020

09954-04010

09955-04071

09957-04010


6. REMOVE GENERATOR ROTOR ASSEMBLY

(a) Remove the generator washer.


(b) Remove the generator rotor assembly.


Removal
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Inspection
INSPECTION PROCEDURE 1. INSPECT GENERATOR PULLEY WITH CLUTCH (a) Hold the center of the pulley, and confirm that the outer ring turns counterclockwise and does not turn clockwise. ...

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