INSTALLATION
PROCEDURE
1. INSTALL MANUAL VALVE
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(a) Coat the manual valve with ATF and install it to the transmission valve body assembly. |
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2. INSTALL TRANSMISSION VALVE BODY ASSEMBLY
(a) Coat the O-ring of the transmission wire with ATF.
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(b) Insert the pin of the manual valve lever shaft sub-assembly into the groove on the end of the manual valve and install the transmission valve body assembly to the automatic transaxle assembly with the 11 bolts. Text in Illustration
Torque: 11 N·m {112 kgf·cm, 8 ft·lbf} Bolt Length: Bolt (A) 25 mm (0.984 in.) Bolt (B) 30 mm (1.18 in.) Bolt (C) 35 mm (1.38 in.) Bolt (D) 45 mm (1.77 in.) Bolt (E) 55 mm (2.17 in.) NOTICE:
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3. INSTALL VALVE BODY OIL STRAINER ASSEMBLY
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(a) Coat a new O-ring with ATF and install it to the valve body oil strainer assembly. Text in Illustration
NOTICE: Ensure that the O-ring is not twisted or pinched. |
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(b) Install the valve body oil strainer assembly to the transmission valve body assembly with the 2 bolts. Torque: 11 N·m {112 kgf·cm, 8 ft·lbf} |
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4. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY
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(a) Install the 2 transmission oil cleaner magnets to the automatic transaxle oil pan sub-assembly as shown in the illustration. Text in Illustration
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(b) Install a new automatic transaxle oil pan gasket to the automatic transaxle oil pan sub-assembly.
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(c) Clean and degrease the bolt and the bolt hole in the automatic transaxle assembly. |
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(d) Install the automatic transaxle oil pan sub-assembly with automatic transaxle oil pan gasket to the automatic transaxle assembly with the 17 bolts. NOTICE: Completely remove any oil or grease from the contact surfaces of the automatic transaxle assembly and automatic transaxle oil pan sub-assembly with automatic transaxle oil pan gasket before installation. Torque: 7.5 N·m {76 kgf·cm, 66 in·lbf} |
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(e) Apply adhesive to 2 or 3 threads on the ends of the bolt.
Adhesive:
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
NOTICE:
In order to ensure proper sealing of the bolt, apply adhesive to the bolt and install it within 10 minutes of adhesive application.
Torque:
7.0 N·m {71 kgf·cm, 62 in·lbf}
5. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY
HINT:
See the steps from "Install Automatic Transaxle Assembly" through "Check Automatic
Transaxle System" (See page
).
ReassemblyFront Seat Inner Belt Assembly
Components
COMPONENTS
ILLUSTRATION
ILLUSTRATION
Inspection
INSPECTION
PROCEDURE
1. INSPECT FRONT SEAT INNER BELT ASSEMBLY LH (w/ Seat Position Memory System)
(a) Measure the resistance according to the value(s) in the table below.
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How To Proceed With Troubleshooting
CAUTION / NOTICE / HINT
HINT:
Use the following procedure to troubleshoot the cruise control system.
*: Use the Techstream.
PROCEDURE
1.
VEHICLE BROUGHT TO WORKSHOP
NEXT
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On-vehicle Inspection
ON-VEHICLE INSPECTION
PROCEDURE
1. CHECK FOR FUEL PUMP OPERATION AND INSPECT FOR FUEL LEAK
(a) Check fuel pump operation.
(1) Connect the Techstream to the DLC3.
(2) Turn the ignition switch to ON and turn the Techstream on.
NOTICE:
Do not start the eng ...