Toyota Venza manuals

Toyota Venza: Installation

INSTALLATION

PROCEDURE

1. INSPECT TORQUE CONVERTER ASSEMBLY


2. INSTALL TORQUE CONVERTER ASSEMBLY

(a) Engage the splines of the input shaft and turbine runner.


(b) Engage the splines of the stator shaft and the stator while turning the torque converter assembly.

HINT:

If the stator shaft splines are difficult to engage with the stator splines, move the torque converter assembly back approximately 10 mm and engage the splines while rotating the torque converter assembly.


(c) Turn the torque converter assembly to engage the key of the oil pump drive gear into the slot on the torque converter assembly.


(d) Using a vernier caliper and a straightedge, measure dimension "A" between the automatic transaxle assembly fitting surface of the engine assembly*1 and the torque converter assembly fitting surface of the drive plate*2. (#)

NOTICE:

Make sure to deduct the thickness of the straightedge.


(e) Using a vernier caliper and a straightedge, measure dimension "B" shown in the illustration and check that "B" is greater than "A" (measured in step (#)).

Standard:

A + 1 mm (0.0394 in.) or more

NOTICE:

  • Make sure to deduct the thickness of the straightedge.
  • If the automatic transaxle assembly is installed to the engine assembly with the torque converter assembly not sufficiently inserted, the torque converter assembly may be damaged.

HINT:

If a U660E is used with a 2GR-FE, the standard installation depth is 14 mm (0.551 in.) or more.


3. INSTALL NO. 1 OIL COOLER INLET HOSE

(a) Connect the No. 1 oil cooler inlet hose and slide the clip to secure it.


4. INSTALL NO. 1 OIL COOLER OUTLET HOSE

(a) Connect the No. 1 oil cooler outlet hose and slide the clip to secure it.


5. INSTALL SPEEDOMETER DRIVEN HOLE (ATM) COVER SUB-ASSEMBLY

(a) Apply ATF to a new O-ring and install it to the speedometer driven hole (ATM) cover sub-assembly.

(b) Install the speedometer driven hole (ATM) cover sub-assembly to the automatic transaxle assembly with the bolt.

Torque:

5.5 N·m {56 kgf·cm, 49 in·lbf}


6. INSTALL NO. 1 TRANSMISSION CONTROL CABLE BRACKET

(a) Install the No. 1 transmission control cable bracket to the automatic transaxle assembly with the 2 bolts.

Torque:

12 N·m {122 kgf·cm, 9 ft·lbf}


7. INSTALL WIRE HARNESS CLAMP BRACKET

(a) Install the 4 wire harness clamp brackets to the automatic transaxle assembly with the 4 bolts.

Torque:

8.4 N·m {86 kgf·cm, 74 in·lbf}


8. INSTALL FRONT ENGINE MOUNTING BRACKET

(a) Install the front engine mounting bracket to the automatic transaxle assembly with the 3 bolts.

Torque:

64 N·m {653 kgf·cm, 47 ft·lbf}


9. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY

(a) Apply clutch spline grease to the round of the crankshaft contact surface of the torque converter assembly centerpiece.

Text in Illustration

*1

Torque Converter Assembly Centerpiece

*2

Crankshaft

Clutch Spline Grease:

Toyota Genuine Clutch Spline Grease or equivalent

Maximum Spread:

About 1 g (0.0353 oz.) Centerpiece


(b) While keeping the engine assembly and automatic transaxle assembly in a horizontal position, align the 2 knock pins with each hole on the automatic transaxle assembly and tighten the 11 bolts shown in the illustration.

Torque:

Bolt (A) :

64 N·m {653 kgf·cm, 47 ft·lbf}

Bolt (B) :

64 N·m {653 kgf·cm, 47 ft·lbf}

Bolt (C) :

43 N·m {439 kgf·cm, 32 ft·lbf}

NOTICE:

  • Confirm that the 2 knock pins are on the automatic transaxle assembly contact surface of the engine cylinder block before automatic transaxle assembly installation.
  • Do not forcibly pry on the automatic transaxle assembly.
  • Check that the torque converter assembly rotates.

HINT:

Bolt Length:

  • Bolt (A): 55 mm (2.17 in.)
  • Bolt (B): 50 mm (1.97 in.)
  • Bolt (C): 33 mm (1.30 in.)

(c) Clean and degrease the bolt and the installation hole in the automatic transaxle assembly.

(d) Apply adhesive to 2 or 3 threads on the ends of the bolt.

Text in Illustration

*1

Adhesive

Adhesive:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent


(e) Install the bolt.

Torque:

Bolt (D) :

46 N·m {469 kgf·cm, 34 ft·lbf}

HINT:

Bolt Length:

  • Bolt (D): 41 mm (1.61 in.)

10. INSTALL FLEXIBLE HOSE BRACKET SUB-ASSEMBLY

(a) Install the flexible hose bracket sub-assembly to the camshaft housing sub-assembly LH with the bolt.

Torque:

5.5 N·m {56 kgf·cm, 49 in·lbf}


(b) Install the No. 1 breather plug (ATM) to the flexible hose bracket sub-assembly.

11. INSTALL WIRE HARNESS

(a) Connect the 7 wire harness clamps and park/neutral position switch assembly connector.


(b) Install the 2 wire harnesses to the automatic transaxle assembly with the 2 bolts.

Torque:

Bolt (A) :

12 N·m {122 kgf·cm, 9 ft·lbf}

Bolt (B) :

8.4 N·m {86 kgf·cm, 74 in·lbf}

12. INSTALL TCM


13. INSTALL MANIFOLD STAY


14. INSTALL STARTER ASSEMBLY


15. INSTALL FRONT CROSSMEMBER SUB-ASSEMBLY


16. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

HINT:

See the steps from "Install Engine Assembly with Transaxle" through "Inspect Speed Sensor Signal" (See page ).


17. CHECK AUTOMATIC TRANSAXLE SYSTEM

NOTICE:

If automatic transaxle assembly parts have been replaced, refer to Parts Replacement Compensation Table to determine if any additional operations are necessary (See page ).


Removal
REMOVAL CAUTION / NOTICE / HINT NOTICE: If automatic transaxle assembly parts are replaced, refer to Parts Replacement Compensation Table to determine if any additional operations are necessary ( ...

Automatic Transaxle Assembly(when Using The Engine Support Bridge)
...

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